4 Axis Working Automatic Soldering Machine With High Precision
Stepper Motor And Timing Belt
Introduction
This automatic soldering machine is a desktop model soldering
robot, the machine adopts stepper motor and timing belt driven
system. The whole machine assemblyed with high quality precision
Hiwin linear guide and Airtec cylinder. The PCB or product which
need to be soldered is fixed by the customized fixtures. The
machine with spot welding, pull welding,automatic cleaning and
location corrective,reproduction,array,automatic positioning and so
on. Also the machine is easy maintenance and operation, great
improve the production efficiency.
Features
- 4Axis working, X/Y/Z and R rotation moving, achieve many angle
soldering purpose.
- Robot instead of powerman can save much more labor cost.
- The soldering head can be multi-directionally adjusted, which can
protect the PCB and components from damage.
- The machine support sopt welding, drah welding.
- Use the Iron head as the base point to align the key position of
the product, press the enter key, the program will automatically
generate this point in the system,then setting the data about the
point and so on.
- Using high precision stepper motor and timing belt driven system,
and advanced motion control algorithms to effectively improve
motion positioning accuracy and repeatability.
- The machine with automatic cleaning function, which can make the
solder processing more stable, and extend the lifespan of the
solderin iron.
- With the handheld LCD teaching pendant, the programming is simple
and easy to learn.
Automated welding
The robot has the functions of automatic identification of
component position, automatic material collection, automatic
positioning, automatic welding, etc.
It can realize unattended automated welding operations and greatly
improve production efficiency.
High-precision positioning
The robot adopts a high-precision visual system and motion control
system, which can accurately align the welding tip with the welding
point.
The welding quality is stable, which is conducive to improving the
product yield rate.
Flexible and multifunctional
It can be programmed according to different welding requirements,
and supports various welding methods such as spot welding, wire
welding, SMT welding, etc.
It has functions such as automatic detection and welding quality
monitoring.
Integrated design
Integrates key components such as welding station, feeding system,
visual system, and manipulator into one.
The whole machine is small in size and can be placed directly on
the desktop for use.
Easy to operate and maintain
Equipped with a human-computer interaction interface, the operation
is simple and convenient.
The modular design is conducive to maintenance and upgrade.
Specification:
| Model | HS-S331R |
|---|
| Voltage | AC110V/220V,50/60Hz |
|---|
| X/Y/Z working range | 300*300*100mm |
|---|
| R axis | 360 degree |
|---|
| X/Y/Z moving speed | max 300mm/s |
|---|
| Driven system | Stepper motor,timing belt |
|---|
| Linear guide | Taiwan brand high precison guide |
|---|
| Repeat accuracy | ±0.02mm |
|---|
| Programing | Manual programmin with teach pendant |
|---|
| Control system | Control board |
|---|
| Program storage | It can store one thousand sets of processing data and a single processing file can occupy up to 3M storage space (five thousand processing points) |
|---|
| File storage space | Handheld box 256M, offline card 32M, single processing file up to 3M storage space (100,000 processing points) |
|---|
| Document support | CAD |
|---|
| Iron Tin cleaning | Air cleaning/pneumatic |
|---|
| External interface | USB+RS232 |
|---|
| Soldering method | Point/drag soldering |
|---|
| Weight | 48kg |
|---|
| Machine dimension | 520*585*800mm |
|---|
Application:
- Semiconductor products: LSI. IC. Temperature combination IC. CSP.
BGA, etc.
- Optical products: first class cameras.
- General performance home appliances: DVD, audio equipment,
automotive navigation systems, personal computers like cameras,
electronic clocks and watches, PDA photocopying calculators, liquid
crystal TV. Medical devices 5, precision machinery/electrical
products :VTR.
- General consumer goods: typewriters, toys, Musical Instruments,
CDS, batteries, etc.
Benefits
Increased Precision:
- Provides operators with better control over the soldering process,
resulting in higher quality solder joints and fewer defects.
Cost-Effective:
- Offers a practical solution for small businesses and hobbyists
looking for a reliable soldering method without the investment in
larger, more complex machines.
Ease of Use:
- User-friendly design makes it accessible for operators with varying
levels of soldering experience.
Versatility:
- Can be used for a wide range of soldering tasks, from basic repairs
to more complex assembly projects.
Reduced Operator Fatigue:
- Ergonomic design and automatic features help minimize physical
strain on operators, improving working conditions.
