Manufacturing challenge coins involves several steps that combine design, material selection, and production techniques. Here's a comprehensive guide to the process:

1. Concept and Design

• Purpose and Theme: Determine the purpose of the coin (e.g., military, corporate, commemorative) and the theme or message it should convey.

• Design Creation: Create detailed artwork. This includes deciding on:

  • Shape and Size: Common sizes range from 1.5" to 3" in diameter, but custom shapes are possible.

  • Details and Text: Include any logos, symbols, text, and dates.

  • Color Scheme: Decide on the use of colors (enamel fills) and finishes (e.g., antique, polished).

2. Digital Rendering

• Graphic Design Software: Use software like Adobe Illustrator or CorelDRAW to create a digital proof. This helps in visualizing the final product and making necessary adjustments.

3. Material Selection

• Base Metals: Common choices include brass, copper, zinc alloy, and nickel-silver.

• Plating Options: Options include gold, silver, nickel, bronze, or antique finishes.

4. Production Methods

• Die Striking: For a crisp and detailed design, a die (stamp) is created and used to strike the metal blank.

• Casting: For more complex designs or 3D effects, molten metal is poured into a mold.

5. Die Creation

• Engraving the Die: An engraving machine or hand-engraving is used to create a steel die with the coin's design.

• Die Hardening: The die is heat-treated to increase its durability.

6. Coin Blanking and Striking

• Cutting Blanks: Metal sheets are cut into blank discs of the desired coin size.

• Striking the Blanks: The blank discs are struck with the die to imprint the design.

7. Trimming and Shaping

• Edge Trimming: Excess metal around the edge of the coin is trimmed off.

• Edge Design: If the coin includes edge text or patterns, these are added at this stage.

8. Plating and Finishing

• Plating: The coins are plated with the chosen finish. This can involve dipping the coins in a solution containing the plating metal.

• Polishing: Polished to achieve a smooth, shiny surface, or left with an antique finish for a more rustic look.

9. Color Application

• Enameling: Colors are applied to recessed areas of the coin using soft or hard enamel. The enamel is then baked to set it.

• Cleaning: Excess enamel is cleaned off to ensure a neat appearance.

10. Quality Control

• Inspection: Each coin is inspected for defects, ensuring it meets quality standards.

• Corrections: Any necessary touch-ups or corrections are made.

11. Packaging

• Individual Packaging: Coins are often packaged in protective cases or pouches to prevent damage.

• Bulk Packaging: For larger orders, coins can be packaged in bulk, often wrapped in protective material.

12. Delivery

• Shipping: The final step is shipping the completed coins to the client.

Key Considerations:

• Budget: Higher detail and custom features can increase costs.

• Lead Time: Complex designs and larger orders require more time to produce.

• Supplier: Work with reputable manufacturers to ensure high quality.

By following these steps, you can successfully manufacture high-quality challenge coins that meet your specific requirements.

Since Global Art Gifts’ inception in 2005, we have been committing ourselves to providing high-end customized medal services under the doctrine of continuous innovation and superior quality. Over the years, we have gradually become the world leader in personalized art gifts production. Allow us to present our company in a professional and openable image.

Unlike other custom art gifts makers, we proudly boast an independent design team, which supports us in providing our clients with unique and customized promotion gifts designs. We have accumulated 18 years of rich experience in the field of custom medal design, production, and sales. During this time, we have always adhered to our philosophy: high-quality products, competitive prices and perfect service.

Global Art Gifts Manufacturer | China Art Gifts Designer & Supplier

Company Overview

With 18 years of unparalleled expertise, our company stands as a leading manufacturer of customized crafts and promotional items in China. We specialize in designing and producing a wide array of event crafts, including customized keychains, badges, challenge coins, refrigerator stickers, and more. Our commitment to quality and creativity sets us apart in the industry.

Expertise and Experience

Our extensive experience in the field ensures that we deliver products that not only meet but exceed customer expectations. Over the years, we have honed our skills and refined our processes to offer the highest quality promotional items. Our longevity in the industry is a testament to our dedication and reliability, making us a trusted partner for businesses worldwide.

Innovative Design Team

We pride ourselves on being one of the few manufacturers in China with a dedicated design team. Our talented designers work closely with clients to create commercial products that are both creative and of high finish. This unique capability allows us to transform ideas into tangible products that effectively promote brands and events.

Product Range

Customized Keychains

Our customized keychains are designed to enhance brand visibility and serve as memorable keepsakes. We offer a vast selection of materials and styles, ensuring that each keychain is unique and aligns with your brand’s identity.

Badges

We produce high-quality badges that are perfect for events, corporate branding, and more. Our badges are crafted with precision, ensuring they are durable and visually appealing. Whether you need enamel badges or metal badges, we have the expertise to deliver.

Challenge Coins

Challenge coins are a specialty of ours, crafted with meticulous attention to detail. These coins are ideal for commemorating achievements, honoring service, or promoting organizations. Our challenge coins are available in various finishes and custom designs, making them a sought-after promotional item.

Refrigerator Stickers

Our refrigerator stickers are designed to be both functional and decorative. They are an excellent way to keep your brand top-of-mind in homes and offices. We offer a range of designs and materials to suit different branding needs.

Commitment to Quality

Quality is at the core of everything we do. We utilize the latest manufacturing techniques and rigorous quality control processes to ensure every product meets our high standards. Our commitment to excellence ensures that our clients receive products that are not only visually appealing but also durable and long-lasting.

Customer Satisfaction

We believe in building long-term relationships with our clients by providing exceptional service and support. Our team is dedicated to understanding your needs and delivering solutions that align with your goals. Whether you are ordering a small batch or a large production run, we ensure a seamless experience from design to delivery.

Global Reach

While we are based in China, our reach extends globally. We have successfully partnered with businesses across various industries, delivering promotional items that enhance brand recognition and engagement. Our global clientele attests to our ability to understand and cater to diverse market needs.

Our company is your go-to partner for high-quality, customized promotional items. With our experienced team, innovative designs, and commitment to quality, we are equipped to help your brand stand out. Whether you need customized keychains, badges, challenge coins, or refrigerator stickers, we are here to bring your vision to life. Trust us to deliver products that make a lasting impression and elevate your brand.