Alumina Ceramic Multi-Functional Industrial Components: Core Materials For High-End Manufacturing

Alumina Ceramic Multi-Functional Industrial Components: Core Materials For High-End Manufacturing

Product Introduction

Alumina ceramic industrial components are multi-functional engineering elements made from high-purity (95%-99.7%) alumina material, covering key parts such as insulating shells, structural components, and wear-resistant assemblies. These products are manufactured through advanced forming and precision machining processes, possessing excellent comprehensive performance, making them indispensable core materials in modern electronics, precision instruments, and medical equipment manufacturing.

Main Applications

• Electronic Components: Chip packaging shells, circuit board insulating bases, high-voltage insulators, sensor protection housings

• Precision Instruments: Measuring instrument supports, optical platform components, vacuum chamber parts, precision guide rails

• Medical Equipment: Artificial joints, surgical instrument parts, imaging equipment components, dental restoration materials

• Semiconductor Equipment: Wafer carriers, process chamber liners, transfer robotic arms, etching equipment accessories

• Industrial Equipment: Chemical pump seals, high-temperature kiln components, wear-resistant linings, mechanical bearings

Core Advantages

• Excellent Insulation: Volume resistivity >10¹⁴ Ω·cm, dielectric strength 15-20 kV/mm

• High Mechanical Strength: Flexural strength ≥300 MPa, compressive strength ≥2500 MPa

• Exceptional Wear Resistance: Vickers hardness 1600-1800 HV, long service life

• Biocompatibility: ISO10993 certified, suitable for medical implants

• High Temperature Resistance: Maximum operating temperature 1600℃, low thermal expansion coefficient

• Chemical Stability: Resistant to acid and alkali corrosion, adaptable to various working environments

Specification Parameter Table

Process Flow

Raw material selection → Formula optimization → Spray granulation → Dry pressing/isostatic pressing → CNC machining → High-temperature sintering → Precision grinding → Laser processing → Ultrasonic cleaning → 100% inspection → Vacuum packaging

Usage Instructions

1. Surface cleaning should be performed in a clean environment before installation

2. Use specialized tools for installation to avoid mechanical impact and stress concentration

3. Medical components require sterilization treatment (high-temperature high-pressure or ethylene oxide)

4. Operating temperature changes should be controlled within the allowable range

5. Regularly inspect usage status and replace worn parts in a timely manner

After-Sales Service

• 12-24 month quality warranty

• Professional technical team provides application support

• 48-hour rapid response mechanism

• Free technical consultation and selection guidance

FAQ

Q: Is the application of alumina ceramic in the medical field safe?
A: Certified by ISO10993 biocompatibility standards, it has been widely used in medical implant fields such as artificial joints and dental implants.

Q: How to ensure the sealing performance of electronic insulation shells?
A: Precision machining ensures dimensional accuracy, and hermetic sealing can be achieved through metallization treatment.

Q: Is small batch customization supported?
A: Supports various customization needs from samples to batch production, providing sampling services.

Q: What are the sterilization methods for medical components?
A: Supports various sterilization methods including high-temperature high-pressure, ethylene oxide, and gamma radiation.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.