PN 40 Titanium Slip On Flange EN1092-01 with Gr1 Gr5 High Strength Corrosion Resistant for Chemical Processing

PN 40 Titanium Slip On Flange EN1092-01 Gr1 Gr5 Gr7

1. Product Introduction of EN1092-01 Titanium Plate Flange

Plate flanges are a type of flange that is flat, circular, and typically made from materials like carbon steel, stainless steel, or titanium. They are commonly used to close the ends of piping systems, valves, or pressure vessel openings. Here are some key characteristics and uses of plate flanges:

Plate flanges have a flat, circular shape without a raised face or protrusions. This makes them easy to align and suitable for applications where sealing is achieved using a full-face gasket.They come in various thicknesses depending on the pressure requirements of the application. Thicker plate flanges can handle higher pressures. Plate flanges are manufactured to standard dimensions such as outer diameter (OD), inner diameter (ID), bolt circle diameter (BCD), and number of bolt holes. These dimensions conform to industry standards such as ASME B16.5 or DIN standards.

Titanium flanges, crafted from titanium alloys, are highly valued across diverse industries for their exceptional properties. These flanges are renowned for their superb corrosion resistance, high strength-to-weight ratio, and lightweight nature. They excel in harsh environments where chemical corrosion is a concern, making them indispensable in industries such as petroleum, chemical processing, and others requiring robust material performance.

Key to their utility is titanium's innate resistance to corrosion, ensuring longevity and reliability in challenging operational conditions. Titanium flanges also exhibit excellent fatigue resistance and creep resistance, crucial for maintaining stable performance over extended periods. Their ease of machining and installation further enhances their appeal, providing practical solutions for various industrial applications.

2. Grades of EN1092-01 Titanium Plate Flange Gr1 Gr5 Gr7

1. Grade 1 (Commercially Pure Titanium, CP Ti):

   • Properties: Grade 1 titanium is the most ductile and softest titanium alloy. It offers excellent corrosion resistance in highly oxidizing and mildly reducing environments, as well as good weldability.
   • Applications: Commonly used in chemical processing, marine, and aerospace industries where corrosion resistance and ease of fabrication are essential.

2. Grade 5 (Ti-6Al-4V):

   • Properties: Grade 5 titanium alloy is characterized by its high strength, low density, and excellent corrosion resistance. It has good weldability and is heat-treatable.
   • Applications: Widely used in aerospace, marine, and chemical processing industries for components requiring high strength-to-weight ratio, such as turbine blades, aircraft structures, and offshore oil and gas equipment.

3. Grade 7 (Ti-0.2Pd):

   • Properties: Grade 7 titanium offers superior corrosion resistance, especially in reducing and mildly oxidizing environments, compared to other titanium grades. It also has good weldability and formability.
   • Applications: Used in chemical processing, desalination, and marine applications where resistance to chlorides and other corrosive media is critical.

Each grade of titanium offers specific advantages based on its mechanical properties, corrosion resistance, and suitability for different environmental conditions. When selecting a titanium plate flange grade (such as Gr1, Gr5, or Gr7), it's essential to consider factors such as the operating environment, required strength, and compatibility with other materials in the system to ensure optimal performance and longevity.

3. Specifications for EN1092-01 PN40 Titanium Plate Flange

4. Different Face Types Of Titanium Plate Flanges:

Raised Face (RF) Flange:

1. Design:

   • Raised Surface: A Raised Face flange has a small portion around the bore drilled slightly larger than the pipe's diameter. This creates a ridge (or raised face) above the flange's surface.
   • Sealing Surface: The raised face serves as the primary sealing surface where the gasket rests. It provides a tight seal when compressed against the mating flange.

2. Advantages:

   • Enhanced Sealing: The raised face design concentrates the gasket compression into a smaller area, improving the effectiveness of the seal.
   • Protection: The raised face helps protect the flange surface from damage during handling and installation.

3. Applications:

   • Common: Raised Face flanges are more common in standard industrial applications where a reliable and leak-free seal is essential.
   • Pressure Ratings: Suitable for higher pressure applications as the raised face allows for better compression of the gasket.

Flat Face (FF) Flange:

1. Design:

   • Smooth Surface: Flat Face flanges have a flat or smooth surface without any protrusions or raised areas around the bore.
   • Sealing Surface: The sealing is achieved by placing the gasket directly on the flat surface of the flange.

2. Advantages:

   • Ease of Alignment: Flat Face flanges are easier to align during assembly because there are no raised surfaces to contend with.
   • Space Saving: They require less space compared to Raised Face flanges, which may be advantageous in tight installations.
   • Protection: The raised face helps protect the flange surface from damage during handling and installation.

3. Applications:

   • Specialized: Flat Face flanges are typically used in low-pressure and non-critical applications where sealing requirements are less stringent.
   • Special Gaskets: May require special gaskets (such as full-face gaskets) that cover the entire face of the flange to ensure proper sealing.