Automatic Liquid Filling and Capping Machine (10-500ml)
High-Versatility Dosing and Sealing Automation for Diverse Liquid
Formulations
Product Overview
In modern manufacturing, agility is just as important as speed.
Facilities processing Life sciences formulations, premium cosmetics, and essential liquids require equipment that
can rapidly adapt to multiple SKUs. The Lingyao LYFCL1 Automatic Filling and Capping Machine is a highly versatile mechanical platform engineered to handle an
exceptionally wide container range—from 10ml precision vials up to 500ml bulk bottles.
Operating at an efficient speed of 25 to 100 pieces per minute, this system integrates advanced pump technologies with a
high-torque capping module. It provides a robust, cGMP-compliant
solution that ensures every bottle is precisely dosed and
flawlessly sealed, maximizing your overall production efficiency.
The Cause: Downtime in Multi-Format Production Lines
When a facility needs to package both a 10ml concentrated serum and
a 500ml cleansing liquid, traditional filling machines become a
liability. Mechanical changeovers between such diverse sizes often
take hours, requiring extensive tool changes, pump recalibrations,
and guide-rail adjustments. This results in massive daily downtime.
Furthermore, applying complex closures like Flip-Top or Disc-Top
caps mechanically often leads to cross-threading or insufficient
torque. A poorly capped bottle not only leaks during global transit
but also severely damages the brand integrity of premium Healthcare solutions. Finally, legacy pumps struggle to maintain accuracy across
different volumes, leading to expensive product giveaway on large
fills and critical under-dosing on micro-fills.
The Solution: Rapid Changeover and Adaptive Torque Control
The Lingyao LYFCL1 is designed specifically to conquer multi-format
friction. The system utilizes tool-less quick-adjust guide rails
and an intuitive touch-screen HMI, allowing operators to switch
between a 10ml bottle and a 500ml bottle in a fraction of the
standard time.
For dosing precision, the machine offers a choice between Servo-Driven Peristaltic Pumps (for zero cross-contamination) and Ceramic Pumps (for highly viscous liquids), both securing a rigorous volumetric
accuracy of ≤ ±0.5%. To ensure perfect closure, the capping module features a dynamic
torque-control clutch perfectly calibrated for Flip/Disc-Top caps,
guaranteeing a leak-proof seal with a pass rate exceeding 99%.
Specifications
| Specification | Technical Parameters (Model: LYFCL1) |
| Applicable Bottle Volume | 10ml - 500ml |
| Production Speed | 25 - 100 pcs/min (Depending on fill volume) |
| Volumetric Precision | ≤ ±0.5% |
| Pump Configuration | Peristaltic Pump or Precision Ceramic Pump |
| Capping Pass Rate | > 99% |
| Compatible Cap Types | Flip Top, Disc Top, Standard Screw Caps |
| Control System | Premium European PLC architecture with HMI |
| Clean Air Consumption | ≥ 0.45 m³/min (Air Pressure: 0.6 MPa) |
| Power Supply | 3 kW (for Single Capping Head) |
| Machine Weight | Approx. 1000 - 1500 Kg |
Application Scenarios
Advanced Cosmeceuticals: Seamlessly switch between packaging 15ml eye serums and 500ml
luxury body lotions on the same production line.
Specialized Healthcare Solutions: Highly accurate filling for sensitive liquid suspensions and
specialized oral care formulations.
Veterinary Health: Robust, easily cleanable systems for high-volume animal health
liquids and topical treatments.
How To Choose Your Pump Configuration
Selecting the right fluid path is critical for your specific
formulation:
The Peristaltic Pump Advantage: Choose this if you are processing multiple different Bioactive liquids per day. The liquid only touches the disposable silicone tubing,
meaning you can achieve a 100% sterile changeover simply by
swapping the tube in under 2 minutes.
The Ceramic Pump Advantage: Select this highly durable option if you are filling slightly
viscous liquids (like essential oils or light creams) that require
positive displacement force to maintain high speeds.
Global Support & Integration Services
While the LYFCL1 is proudly manufactured in our advanced facilities
(with origins available from our TachoCraft Thailand base), our
support reaches globally. We completely eliminate the risk of
deploying advanced automation overseas by providing:
On-Site Installation & Training: Our international commissioning engineers will deploy to your
facility to ensure the line is perfectly calibrated.
Regulatory Compliance: We provide full IQ/OQ/PQ validation dossiers to ensure rapid
compliance and customs clearance in highly regulated markets such
as the MENA region.
Lifecycle Maintenance: We support your operations with 24/7 remote technical
troubleshooting and rapid spare parts dispatch, ensuring your
machine delivers maximum ROI year after year.
