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Large 42CrMo Forged Crane And Port Machinery Wheels For Heavy Duty Applications

    Buy cheap Large 42CrMo Forged Crane And Port Machinery Wheels For Heavy Duty Applications from wholesalers
     
    Buy cheap Large 42CrMo Forged Crane And Port Machinery Wheels For Heavy Duty Applications from wholesalers
    • Buy cheap Large 42CrMo Forged Crane And Port Machinery Wheels For Heavy Duty Applications from wholesalers

    Large 42CrMo Forged Crane And Port Machinery Wheels For Heavy Duty Applications

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    Brand Name : Tiangong
    Model Number : TG-001
    Certification : ISO9001, ISO14001,ISO45001
    Price : USD1000-USD3000/piece
    Payment Terms : ,T/T
    Supply Ability : 56000 Tons per year
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    Large 42CrMo Forged Crane And Port Machinery Wheels For Heavy Duty Applications

    The Large 42CrMo Forged Crane and Port Machinery Wheels for Heavy-Duty Applications are engineered for superior strength, durability, and reliability in demanding industrial environments. Manufactured from high-quality 42CrMo alloy steel, these wheels are produced through precision open-die forging, followed by optimized heat treatment to achieve excellent hardness, toughness, and wear resistance. Each wheel undergoes rigorous non-destructive testing, including ultrasonic and magnetic particle inspection, ensuring flawless internal integrity and compliance with international quality standards.


    ItemDetails (Heavy-Duty Open Die Forged Crane Wheel)
    Material4140 Alloy Steel – Offers excellent shock resistance, fatigue durability, and wear performance under dynamic heavy-load conditions.
    Forging CapabilityHydraulic Hammers: 5T / 8T / 12T – Enable deep plastic deformation and directional grain refinement during open die forging, ensuring internal soundness.
    Main ApplicationDeveloped for large-scale lifting systems, including gantry cranes, port cranes, and heavy-duty container carriers operating in high-load environments.
    Production ProcessOpen Die Forging → Heat Treatment (Normalizing + Tempering) → Rough Machining – Delivers high strength and dimensional accuracy throughout the process.
    Deformation RatioForging Ratio ≥ 3.0 – Improves grain flow alignment and reinforces load-carrying structure, reducing the risk of internal failure under fatigue.
    Delivery StateDelivered as rough-machined and heat-treated, including stress relieving to prevent deformation during final machining or service.
    Inspection ToolsComprehensive testing with: Spectrometer, UT device, tensile & impact machines, metallographic scope, micrometers, bore indicators, hardness testers, etc., ensuring traceable quality control.
    Service PackageTiangong Forging offers an end-to-end service, including forging, machining, heat treatment, quality inspection, custom packing, port clearance, and global shipment coordination — fully aligned with client specifications and international standards.

    These are the main inspection equipments:

    Our Lab inspection equipment
    1Spectral component analyzer
    2Impact strength testing machine
    3Impact test cryogenic tank
    4Ultrasonic flaw detector
    5Brinell hardness tester
    6Rockwell hardness tester
    7Digital hydraulic universal testing machine
    8H.Metallurgical microscope
    9Program-controlled box furnace

    Key Features

    • Material Excellence – 42CrMo alloy steel offers high tensile strength, impact resistance, and superior fatigue performance.

    • Forging Precision – Dense internal grain structure for enhanced load-bearing capacity and extended service life.

    • Surface and Core Strength – Uniform hardness distribution to resist deformation under heavy loads.

    • Quality Assurance – 100% UT and MT inspections to guarantee defect-free performance.

    Applications
    These forged wheels are ideal for heavy-duty port cranes, gantry cranes, container handling systems, and other harbor machinery. They are also suitable for use in mining transport equipment, large metallurgical machinery, and rail-mounted lifting systems, providing stable and reliable operation under high-load, high-impact conditions.

    The steel forgings production flow:

    raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

    Frequently Asked Questions (FAQs)

    Q1: What is the load range your forged components can handle?
    Our production capacity covers forgings from approximately 100 kg up to 7 metric tons, catering to both medium-scale equipment and large heavy-duty machinery applications.

    Q2: Do you offer heat treatment and machining as part of your service package?
    Absolutely. We perform all heat treatment processes in-house and can supply components in either rough-machined condition or fully finished via precision CNC machining per customer requirements.

    Q3: Which industries most often use your forged solutions?
    Our products serve multiple sectors, including renewable energy (wind turbines), port lifting and handling equipment, large-scale construction machinery, and industrial power transmission systems.

    Q4: What are the usual lead times for production?

    • Standard stocked items: Around 30 days

    • Custom-engineered forgings: Generally 40–45 days, subject to order size and technical specifications

    Q5: Where is your manufacturing base located?
    We operate from Changzhou, Jiangsu Province, just a short distance from Shanghai Port, allowing for efficient global logistics and export shipping.

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