Cone Take-Up Machine Efficient Design For High-Speed Wire Collection

Cone Take-Up Machine Efficient Design For High-Speed Wire Collection

1. Professional Wire Collection Performance​​

• Handles wire diameters from 0.5mm to 10mm

• Maximum winding speed of 1500m/min

• Maintains consistent tension (±2% variation)

​​2. Industrial-Grade Construction​​

• Heavy-duty steel frame with vibration damping

• Precision-balanced cone spindles

• Corrosion-resistant components

​​3. Advanced Control Features​​

• PLC control with touchscreen interface

• Automatic diameter compensation

• Real-time tension monitoring

​​4. Ergonomic Design Advantages​​

• Centralized control panel

• Quick-release spindle mechanism

• Low noise operation (<70dB)

​​5. Comprehensive Applications​​

• Ideal for winding:

  • Copper wire

  • Aluminum wire

  • Steel wire

  • Alloy wires

  • Specialty cables

​​6. Low Maintenance Operation​​

• Self-lubricating bearings

• Easy-access service points

• Minimal moving parts

​​7. Productivity Enhancements​​

• 25% faster than traditional winders

• Continuous operation capability

• Reduces material waste by 10%

​​8. Production Line Ready​​

• Compact footprint (2m x 1.5m)

• Compatible with standard wire drawing machines

• Quick changeover between wire sizes

​​9. Professional Certifications​​

• Meets DIN 3110 standards

• CE safety certified

• Recommended by wire industry experts

​​10. Long-Term Value​​

• 60,000+ hour service life

• Reduces labor costs by 35%

• Improves product consistency

​​11. Power Options​​

• 380V/220V AC motors

• Energy-efficient servo drives

• Optional frequency control

​​12. Environmental Benefits​​

• Energy recovery system

• 95% recyclable materials

• Low power consumption

​​13. User-Friendly Features​​

• Automatic fault detection

• Production data logging

• Remote monitoring capability

​​14. Package Contents​​

• Take-up machine main unit

• Set of cone spindles (3 sizes)

• Control system with HMI

• Operation manual

​​15. Industry Applications​​

• Wire drawing mills

• Cable manufacturing

• Electrical component plants

• Automotive wire suppliers

• Metal processing facilities

​​16. Performance Advantages​​

• Maintains ±1.5% tension consistency

• Handles 3x more material than manual winders

• Adaptable to various wire types

​​17. Technical Innovations​​

• Patented cone alignment system

• Smart vibration control

• Automatic wire guiding

​​18. Purchase Options​​

• Available through industrial suppliers

• Custom configurations

• Turnkey installation

​​19. Training Resources​​

• VR operation training

• On-site instruction

• 24/7 technical support

​​20. Quality Assurance​​

• Laser-calibrated components

• 2-year warranty

• ISO certified manufacturing

Ningbo Suntech Power Machinery Tools Co.,Ltd. is one of the leading and preferred manufacturers and suppliers in China,and deal with electrical facilities products start from year 1995.We have own main product line for stringing blocks,hydraulic Cable Stands,Anti Twist Steel Wire Rope,etc with one of biggest warhouses about stringing tools for trasmission line construction for one-site purchase in China.

Now our goods export to 120 countries and we have more than 3000 clients. Our detailed product range include conductor stringing blocks,cable roller,hoisting tackles,pulley blocks,conductor grippers,cable reel stand,gin poles,inspection trolleys,hydraulic puller tensioner,conductor compressors,cable pulling winch,anti twisting wire steel rope and other construction tools and equipment company for electric power construction.

1) The company is equipped with high precision vertical machining center, horizontal machining center, CNC honing machine, CNC lathe, CNC milling machine and other advanced equipment, also equipped with a large horizontal lathe, lathe, punching machine, rocker large crane and polishing machine, electric welding machine and other general equipment, and the design and manufacture of nylon wheel casting machine and other special processing equipment and technology install.

2) The company's existing testing methods are in good condition, detection equipment is advanced and complete, the company set up the measurement room, laboratory, equipped with a horizontal tensile testing machine, tensile testing, vertical lifting tower hydraulic universal testing machine, hardness tester, salt spray test machine, hydraulic integrated test and testing equipment, from raw material incoming inspection to the factory inspection of products, can fully guarantee the quality control of parts and product performance.

3) The professional R & D capability is the premise of product innovation and technological progress. Many products of the group have their own intellectual property rights. They have obtained 6 invention patents, nearly 20 patents on utility models and designs. And many times included in the Ningbo municipal new product trial production plan and the national key new product plan.

On the basis of the implementation of the ISO9000 quality system management, the company carries out the special TS16949 management system of the automobile industry at a higher level.Welcome to Inquiry,please do not hesitate to contact me soon. Best regards,Peter Mao!