Realkey Cross Belt Sorter – Engineered For High-Volume Logistics
Efficiency
The Realkey Cross Belt Sorter is a high-performance automated
solution designed to meet the complex needs of fast-paced logistics
environments. Built to handle a broad spectrum of items—from
parcels to cartons—it integrates seamlessly into operations that
demand speed, accuracy, and scalability.
Powered by advanced control systems and intelligent recognition
technology, the sorter’s design features a series of motorized
carts linked on a continuous loop or straight-line track. Each cart
is equipped with a cross belt that quickly diverts items to their
correct destinations once they reach assigned sorting points.
Whether loaded manually or via automatic infeed stations, this
system ensures precise and uninterrupted operation.
Performance Specifications
Circular Model:
• Max speed: 2.0 m/s
• Throughput: Up to 22,000 items/hour
Linear Model:
• Max speed: 1.5 m/s
• Throughput: Up to 8,000 items/hour
Supported Item Types: Parcels, cartons, polybags, boxed goods,
apparel, cosmetics, pharmaceuticals
Applicable Industries: Express delivery, e-commerce, retail, food
logistics, airports, pharmaceuticals
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter | Linear Cross Belt Sorter |
| Model | CBS-600C | CBS-500L | CBS-300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22,000 pcs/hour | 6,000 pcs/hour | 8,000 pcs/hour |
| Feeding Method | Manual loading /Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700×600×500mm
MIN: 150×150×8mm |
|
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB(A) |
Application Scenarios
Postal & Express Delivery Hubs
Realkey cross belt sorters are widely deployed in distribution
centers, sorting stations, and logistics branches of express and
postal service providers. These facilities rely on automated,
high-throughput systems to reduce labor dependence while increasing
sorting accuracy and speed—especially during peak seasons.
E-Commerce & Cross-Border Fulfillment
As online retail continues to surge, parcel volume spikes during
promotional events demand agile, responsive systems. Cross belt
sorters are tailored for industries such as fashion, baby products,
tobacco, pharmaceuticals, and supermarket chains, helping them meet
rapid order turnaround times with ease.
Key Advantages
Intelligent Vision Inspection
Optional AI-enabled vision systems allow for real-time cart
monitoring and fault detection. If a cart malfunctions, it’s
automatically removed from operation and flagged—minimizing
downstream disruptions and improving operational uptime (requires
automatic infeed).
Dual-Cart Linkage Technology
Sort larger items with ease. Our system intelligently links two
carts for transporting parcels up to 1.2 meters long, while still
sorting smaller items with a single cart. This reduces system
constraints and broadens your handling capabilities—without adding
hardware or cost.
Automated Maintenance Mode
Initiate cart diagnostics and routing through the user-friendly
interface. Faulty or scheduled-maintenance carts automatically
reroute to maintenance bays, eliminating manual inspection delays
and reducing system downtime.
Exceptional Reliability, Backed by 18 Years of Expertise
With nearly two decades of specialization in automated sorting and
conveyor technology, Realkey delivers robust, low-maintenance
systems trusted by clients around the world. Our solutions are
built to adapt to your workflow and scale with your business.
Elevate Your Sorting Operations with Realkey
If your business is facing increasing parcel volumes, rising labor
costs, or complex multi-destination routing needs, the Realkey
Cross Belt Sorter offers a scalable, intelligent, and
space-efficient answer.
Contact our specialists today to discover how we can design a
solution tailored to your logistics challenges.
