AI Intelligent Die Casting Manufacturing Customized High Production Stable Operation

AI-intelligent Die-casting Product Production Line

AI-intelligent Die-casting Product Production Line Overview:

1. The project covers the overall planning, design, construction, commissioning of the AI automated die-casting production line, as well as MES+EMS production data management, cost data analysis, and operation management.
2. The existing production site will be renovated to meet the layout requirements of the new production line.
3. Advanced AI automated die-casting equipment, robots, and automated logistics systems will be introduced.
4. Customized production management MES and energy management EMS software will be developed to achieve intelligent monitoring and management of the production process.
5. A complete IATF16949 quality inspection system will be established, equipped with advanced inspection equipment.

Software system: MES + EMS production management
Introducing the Manufacturing Execution System (MES) and the Energy Management System (EMS) enables the informatization of the production process and the intelligent control of energy consumption. The MES system comprehensively monitors the production process, covering aspects such as order management, production scheduling, quality management, and equipment management, ensuring efficient and orderly production; the EMS system continuously monitors equipment energy consumption and optimizes energy allocation through intelligent algorithms, aiming to achieve a 20% energy-saving goal.

Hardware equipment upgrade :
1. Mold manufacturing innovation: Mold manufacturing is carried out using diffusion welding technology. Through material classification combination and process simplification, the cost of molds is reduced by 30-40%, and the reliance on manual labor is decreased by 30%.
2. Automation of grinding process: Products weighing less than 2KG are automatically ground by robots equipped with vision and force control systems; products weighing 2-10KG are efficiently processed by rotary worktable burrs machines, with an efficiency increase of 50% and a reduction of 60% in manual labor.
3. Intelligent transformation of core equipment: CNC processing, shot blasting machines, and high-pressure cleaning machines introduce rotary worktables to reduce the number of clamping times, increase production efficiency by 10-30%, and reduce the demand for manual labor by more than 50%.
4. Full-process automation connection: Robots are used to connect various production processes to achieve automatic material circulation; AGVs are responsible for the logistics transportation of main process interfaces, further reducing manual intervention.

For a complete technical solution Of AI-intelligent Die-casting Product Production Line, please contact me. We will customize the design based on your product technical requirements and factory layout.

Our typical customers:

Layout Of AI-intelligent Die-casting Product Production Line:

Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: A full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces, and their peripheral supporting equipment, etc. The company integrates independent research and development, manufacturing, installation and training, and after-sales service. It also has a complete quality management system, strong technical strength.

With the continuous development of industry at present, enterprises have increasingly higher requirements for the surface treatment of products, and various surface treatment processing-related equipment is adopted by more and more factories. Our equipment is widely used in various industries such as new energy, die-casting, auto parts, electronic circuit boards, bearing parts, optical lenses, vacuum ion plating parts, hardware electroplating, degreasing and waxing parts, powder metallurgy, medical devices, liquid crystal displays, aviation equipment, etc. The company's products not only serve customers all over China, but are also exported to countries such as Thailand, South Korea, Vietnam, the Philippines, Cambodia, Indonesia, Russia and Italy.

We provide reliable services to every enterprise with a demand for surface treatment equipment. Our strong core software development team and overall design team for electronic circuits and mechanical appearance can ensure that our equipment remains in a leading competitive position in the industry and meets the usage requirements of a wide range of customers. Our experienced customer service team Professional technology and services can provide you with all-round 24-hour technical consultation and services before, during and after sales, so that you have no worries at all.

We will continue to uphold the concepts of honest operation, attracting talents widely, technological innovation, craftsmanship spirit and customer service first, so that our equipment can make due contributions in meeting customers' flexible production needs, replacing manual labor, environmental protection, energy conservation, automatic intelligence and other aspects, and push surface treatment equipment to a new level to serve customers all over the world.