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Xrido Car Shell Shredder for Metal Recycling High Efficiency

    Buy cheap Xrido Car Shell Shredder for Metal Recycling High Efficiency from wholesalers
     
    Buy cheap Xrido Car Shell Shredder for Metal Recycling High Efficiency from wholesalers
    • Buy cheap Xrido Car Shell Shredder for Metal Recycling High Efficiency from wholesalers
    • Buy cheap Xrido Car Shell Shredder for Metal Recycling High Efficiency from wholesalers
    • Buy cheap Xrido Car Shell Shredder for Metal Recycling High Efficiency from wholesalers
    • Buy cheap Xrido Car Shell Shredder for Metal Recycling High Efficiency from wholesalers

    Xrido Car Shell Shredder for Metal Recycling High Efficiency

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    Brand Name : Xrido
    Model Number : Customizable
    Certification : CE ISO TUV
    Payment Terms : Negotiable
    Delivery Time : 2-32 work day
    • Product Details
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    Xrido Car Shell Shredder for Metal Recycling High Efficiency

    Car Shredder Hammer Mill Car Shredder Industrial Shredder For Car Recycling Plant

    Product Description

    A modern car shell shredder is a highly efficient, intelligent metal shredding machine designed specifically for shredding scrapped automobile body shells (such as doors, hoods, roofs, fenders, and other aluminum or steel coverings). Its core goal is to rapidly break down large, complex-shaped car shells into uniform, small pieces (typically 10-50mm in size) through mechanical shearing, squeezing, and tearing. This facilitates subsequent sorting (separation of metal from non-metal), melting, or reprocessing, significantly improving scrap metal recovery efficiency and economic value. This equipment integrates multi-axis shearing technology, automated control, and environmentally friendly design to meet the high-intensity, large-scale recycling needs of the automotive dismantling industry.

    Key Design Features:
    • Modular Heavy-Duty Cutters: The cutters can be quickly removed and replaced, supporting various tooth profiles (such as corrugated teeth and straight teeth) to accommodate the crushing of mixed steel and aluminum shells.

    • Low-Speed, High-Torque: Reduces metal shavings and prevents metal oxidation caused by frictional overheating (especially critical for aluminum alloy recycling).

    • Enclosed Structure + Environmentally Friendly Features: The enclosed crushing chamber, pulse dust collector, and noise-reducing housing achieve dust emissions of <10mg/m³ and noise levels of <75dB.

    • Intelligent Control: The PLC system monitors cutter wear, motor load, and feed speed in real time, automatically adjusting parameters or triggering alarms.

    Product Specifications:

    model
    size(mm)
    Shredder room(mm)
    Blads(mm)
    motor(k)
    weight(kg)
    XD-600
    2800×1300×1850
    600×480
    200
    11×2
    2200
    XD-800
    3000×1300×1850
    800×480
    200
    15×2
    2500
    XD-1000
    3300×1900×2200
    1000×690
    300
    22×2
    5200
    XD-1200
    3600×2000×2200
    1200×690
    300
    30×2
    6400
    XD-1500
    4180×2100×2400
    1500×850
    550
    55×2
    9000
    XD-1800
    5800×2400×3300
    1800×1206
    550
    75×2
    13600
    XD-2000
    6400×2700×3500
    2000×1490
    600
    90×2
    20100
    XD-2500
    7500×3200×3800
    2500×1800
    600
    110×2
    25000
    Notes:
    1. The number of blade claws, diameter, and thickness can be customized according to the type of material and the size of the discharge.
    2. The output of the equipment will be different depending on the type of material and the size of the discharge.
    3. More information please contact us, we can custom the product on your request.

    Working Principle

    • Multi-axis shearing: The shredder is equipped with multiple sets (typically 2-4 axes) of rotating (moving) and fixed (stationary) cutting tools. The cutting tools are made of high-hardness alloy steel (such as H13 and SKD11) and vacuum-hardened for exceptional wear resistance. The high-speed rotation of the rotating blade (15-30 rpm) creates a powerful shearing force against the stationary blade, tearing the metal sheet of the vehicle body into small pieces.

    • Extrusion Crushing: Some models are equipped with a crushing roller or impact plate, which simultaneously applies pressure to the body while shearing. This enhances the crushing effect, especially for high-strength steel bodies (such as B-pillars and anti-collision beams) or densely packed aluminum alloy panels.

    • Intelligent Speed Control: A variable frequency motor adjusts the blade speed to accommodate different materials (such as steel and aluminum alloy) and body thicknesses (0.5-3mm), avoiding overload and energy waste.

    Product Application
    Scrapped automobile body shells (such as doors, hoods, roofs, fenders, and other aluminum or steel coverings)
    1.Metal: aluminum can bundle, steel drum, car shell, color steel tile, bicycle, copper aluminum radiator, oil filter, scrap wires,cables, aluminum composite plastic panel, steel wire rope, gas tank, iron scrap, zip-top can, engine case, paint bucket, etc.
    2.Plastic: plastic pallet, plastic drum, plastic bucket, plastic film, waste appliances shell, garbage plastic drum, IBC drum, IBC barrel,garbage bag, rubbish bag, plastic pipe, washing machine, forklift pallet, lead acid battery shell, etc.
    3.Textile: scrap clothes, shoes, fishing net, woven bag, ton bag, jumbo bag, fishing net bundles, dust collector bag, industrial textile waste, etc.
    4.Wood: wood mattress, wood furniture, wood pallet, scrap timber, sawdust chipboard, composite board, wooden door, forklift pallet, wood board, wood template, wooden case, wooden box, wood sofa, wood bed, etc.
    5.Paper: scrap paper and cartons, including scrap books, carton board, carton box, packaging box, waste newspaper, office paper,printing paper, paperboard, etc.
    6.Waste household appliances: TV, washing machine, refrigerator shell etc.
    7. Pipes: large pipes, pipe fittings, PE pipes etc.
    8.Scrap tires: car tires, truck tires etc.
    9.All kinds of Kitchen waste, domestic waste, rdf derivatives, medical waste,garden waste etc.

    Car Shell Shredding and Recycling Process:

    The typical process flow of a modern scrap car dismantling plant is as follows, with the shredder at the heart of the pre-processing stage:

    1. Pre-processing (Dismantling and Sorting):

    • Removal of Non-metallic Components: Hydraulic shears, pneumatic tools, and other tools are used to remove non-metallic components such as interior trim (seats, carpets), glass, rubber tires, and plastic parts (bumpers, dashboards) to reduce the subsequent crushing load.

    2. Shredding and Crushing:

    • The pre-cut car shell enters the shredder and is broken into uniform small pieces (10-50mm). A cooling system (water spray or air cooling) controls the temperature to prevent aluminum chips from splashing and oxidation.

    • During the shredding process, magnetic materials (such as steel screws and rivets) are separated by magnetic separation drums, reducing the pressure of subsequent sorting.

    3. Sorting:

    • Eddy current sorting: Utilizing aluminum's electrical conductivity, an alternating magnetic field generates repulsive forces to separate aluminum alloy fragments (lower density) from steel fragments (higher density).

    • X-ray/Spectroscopic Sorting (Optional): For mixed alloys (such as steel and aluminum alloys), X-ray fluorescence (XRF) or near-infrared spectroscopy (NIR) is used to identify the materials and achieve high-purity sorting (aluminum recovery purity > 98%).

    Key equipment of metal crushing and recycling production line:


    Other Metal Recycling Machine

    Reliable and durable recycling technologies for material separation and recovery,treatment of various types of solid waste and metal scrap. Metal recycling can benefit your Enhance and economic value , Help you improve recycling eliminate landfilling of waste.

    With XRIDO’s ready-to-use spare parts library , you gain peace of mind through seamless maintenance and reduced downtime.

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