Automatic Multi-head High Precision Hair Wax Pomade Piston Filling Machine For Bottle

Automatic Hair Pomade filling machine

The Hair Pomade filling machine is expertly designed to handle thick, viscous products with precision and efficiency. Equipped with a servo motor-driven piston pump system, it ensures smooth, consistent, and accurate filling—making it ideal for dense formulations such as hair pomade. The machine supports adjustable filling modes, such as high-speed start followed by a gradual slowdown at the end of each fill. This not only enhances volume accuracy but also minimizes mechanical stress, effectively extending the machine’s lifespan.

Built with advanced PLC control, the machine offers intelligent operation with easy adjustments via a user-friendly interface. Its high automation level significantly improves productivity—delivering output equivalent to five manual workers. Once installed, only one operator is needed, boosting overall work efficiency by up to 80%.

This CE certified filling solution is suitable for various container types, especially plastic PET bottles, ensuring hygienic, reliable, and contamination-free packaging. Whether you're scaling up production or optimizing existing processes, this Hair Pomade filling machine is the ideal choice for cosmetic manufacturers seeking consistency, speed, and quality.

Main Feature

1.High-Precision Schneider Servo System
Powered by a reliable Schneider servo system, this machine ensures smooth, accurate, and stable performance for high-precision filling tasks.

2.Flexible Filling Speed Adjustment
Filling speeds can be easily customized to match various production demands, offering both speed and efficiency.

3.Exceptional Filling Accuracy
Achieves a high filling precision of up to ±1%, ensuring uniform product volume and reducing filling errors.

4.Advanced Schneider PLC with Touchscreen Control
Features an intelligent Schneider PLC control system, paired with a user-friendly touchscreen interface for intuitive operation and quick adjustments.

5.ISO-9001 Compliant Manufacturing
Manufactured in accordance with ISO-9001 quality standards, guaranteeing consistent reliability and production excellence.

6.GMP-Grade Stainless Steel Construction
Crafted from GMP-certified stainless steel, offering superior hygiene, corrosion resistance, and durability for long-term use.

7.Versatile Bottom-Up Filling Function
Supports bottom-up filling to accommodate a wide range of product types, minimizing splashing and air entrapment.

8.Precise Bottle Neck Alignment System
Equipped with a bottle neck positioning system for accurate alignment, enhancing filling accuracy and production efficiency.

9.Smart No-Bottle No-Fill Detection
Automatically halts filling when no bottle is detected, helping to reduce product waste and improve operational efficiency.

10.Enclosed Stainless Steel Frame
The filling zone is protected by a robust stainless steel enclosure, promoting clean operation and added workplace safety.

11.Simple and Accurate Volume Adjustment
Filling volume can be easily adjusted via the touchscreen, with servo-driven pistons ensuring precise and repeatable volume control.

12.Independent Piston Calibration
Each filling piston can be individually calibrated, allowing for precise volume adjustments tailored to specific product requirements.

13.Multi-Cycle Filling Support
Supports multiple filling cycles for a single bottle, ideal for products requiring staggered or layered filling.

14.Adjustable Nozzle Configuration
Filling nozzles can be set for top-fill or bottom-up modes, preventing foam generation and ensuring accurate fill levels, even for foamy or carbonated products.

Main parameter

Product Details

Post-Purchase Support

1. Installation Support
Our experienced technical team provides full installation services for your filling machine. This includes all associated costs such as travel, meals, and setup fees, ensuring a smooth and hassle-free start-up.

2. Comprehensive Training
To maximize machine performance, we offer in-depth training for distributors, operators, engineers, and technicians—available either at your site or in our factory.

3. Warranty & Repair Service
We back our machines with a one-year warranty and prompt, reliable repair service. Fast replacement of parts and timely troubleshooting reflect our commitment to quality and customer satisfaction.

4. Free Consultation & CAD Support
Our expert sales team offers free consultation to help design the most suitable solution for your needs, including detailed CAD layout drawings tailored to your production line.

5. Ongoing Technical Support
Enjoy year-round technical assistance with quick responses via email or phone. Our team is always ready to resolve issues and keep your production running smoothly.

6. Spare Parts Supply
Each machine comes with a complimentary set of essential spare parts to avoid shipping damage. Additionally, we provide a wide selection of premium-quality spare parts available for order anytime.

FAQ about Hair Pomade Filling Machine

1. Which components require regular replacement?
   High-risk wear parts:

• Piston sealing ring (Viton rubber): Every 20,000 cans or 1 month

• Filling valve O-ring (PTFE-coated): Every 3 months

• Solvent filter element: Every 1 week

2. How to ensure filling accuracy of ±0.5%?

• Servo motor-driven piston: Positioning accuracy ≤ 0.1 mm

• Weighing feedback system (optional): Real-time calibration of filling volume

• Temperature compensation: Automatically adjusts for volume changes caused by temperature differences

3. How to prevent solvent evaporation or propellant leakage?
   Triple sealing design:

• Piston rod: Multi-layer PTFE sealing rings

• Filling valve: Spring-loaded seal with suck-back function

• Can mouth: Lifting-type sealing hood (presses tightly on the can during filling)

Shanghai Npack Automation Equipment Co., Ltd.