Shock Absorber End Cap Resistance Welders With Two Automatic
Feeding Mechanism
Product Introduction:
This innovative shock absorber bottom cover automatic spot welding
machine completely solves the pain point of low efficiency of
traditional manual feeding through a dual vibration disc automatic
feeding system, realizing unmanned production from raw materials to
finished products. It not only improves production efficiency, but
also reduces the cost of single piece welding with energy
consumption optimization design, making it an ideal choice for
modern intelligent factories of automotive parts.
Features:
1. An electrically controlled proportional valve is integrated to
precisely regulate welding pressure.
2. The insulation protection system ensures safety and reliability.
The secondary circuit utilizes a pressurized cylinder base and
upper arm insulation design, allowing direct installation and
welding operations on the lower base without short-circuit risks.
This solution is both simple and practical.
3. The welding power supply delivers energy-efficient performance
with high output capacity. Its primary circuit incorporates a fully
water-cooled resistance welding transformer and rectifier system
for optimal power delivery.
4. The system integrates air pressure and water pressure switches
with alarm functions to effectively prevent dry operation or gas
welding failures, ensuring equipment safety during use.
Technical Parameters:
| Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
| Rated power (KVA) | 100 | 160 | 200 | 250 |
| Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode length( MM) | 450 | 450 | 450 | 500 |
| Working stroke( MM) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
General Structures:
Detailed Images:
Customized Fixtures and Moving Components: It enables automatic loading, welding, and unloading upon startup,
delivering fully automated unmanned production with significantly
enhanced efficiency.
Double Vibration Disc Efficient Feeding System: The equipment is equipped with two sets of high-precision vibration
discs that operate independently, specially designed for the
structural characteristics of the shock absorber bottom cover and
welding ring. The two systems work synchronously but do not
interfere with each other, and the feeding speed can reach 12
pieces/minute, greatly improving production efficiency.
Human-computer Interaction Interface: Through touch screen or physical buttons, operators can
intuitively adjust welding parameters, store and call hundreds of
process formulas; The system displays dynamic curves in real-time
and automatically records welding data to support quality
traceability; Simultaneously integrating fault diagnosis,
permission management, and IoT communication functions,
significantly improving welding consistency.
Waterway Components: All waterway components feature anti-corrosion surface treatments,
with independent drainage channels directing flow back to the water
tank. The system allows visual monitoring of outflow conditions to
detect and clear any potential blockages.
Scene Images:
Application:
Related Products:
Horizontal Automatic Seam Welding Machine: is mainly designed for welding shock absorbers or piston cylinder
tubes. It is an automatic welding equipment used for welding
circular and annular welds, widely used for welding various metal
materials with sealing requirements, including stainless steel,
low-alloy steel, aluminum, iron, and other alloys. It mainly
completes welding by rotating the electrode to drive the workpiece
to rotate.
Projection Welding Machine For Shock Absorber: The shock absorber storage cylinder convex ring special machine is
a specialized equipment developed for the forming process of
automotive shock absorber storage cylinder convex rings. It adopts
advanced hydraulic forming and precision control technology to
achieve high-precision and high-efficiency processing of the
storage cylinder convex ring parts. This device is designed
specifically for the manufacturing of core components of automotive
suspension systems, and can meet the requirements of convex ring
forming for different specifications of oil storage cylinders.
Shock Absorber Welding Machine: Designed based on the workpiece with protrusions on the bracket
and inner plate provided by the customer. The thickest plate
thickness of the welding material is 4.5mm+2.5mm (with 5 welding
protrusions on one side). This welding machine adopts pneumatic
pressurization and vertical movement of the upper electrode. Each
model has the characteristics of simple and compact structure,
novel and beautiful appearance, stable performance, safe and
reliable use, high efficiency and energy conservation.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized
machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection
by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can
provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to
send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the
machine during the transportation?
We have rich experience on international transportation. All the
packing are extra thickness carton filling with protective PE foam
and waterproof membrane. No damage happened during transportation
until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
