CCD High Speed Optical Visual Inspection Machine For Rubber Grommet

CCD high speed Optical visual inspection machine for rubber grommet

(100% Automated Defect Detection for Sealing Components)

Rubber-Specific Inspection Capabilities

✔ Material-Adaptive Imaging – Specialized lighting for black/colored rubber (EPDM, NBR, silicone)
✔ Elasticity Compensation – AI accounts for deformation during handling (±0.02mm accuracy)
✔ Critical Sealing Zone Focus – Enhanced detection at:
→ Lip edges (micro-tears ≥25μm)
→ Compression grooves (profile deviations >5%)
→ Mold parting lines (flash ≥0.1mm)

Technical Highlights

• Optics: 16MP polarized CCD + coaxial illumination (glare suppression for glossy rubber)

• Throughput: 1,500 pcs/min (with anti-static conveyor)

• Defect Library: Pre-trained models for common rubber defects (flow lines, scorch marks, under-cure)

• Compliance: Meets ASTM D2000 and SAE J200 material standards

Targeted Rubber Defects

Industry-Specific Solutions

• Automotive: Adhesion check between rubber/metal inserts (hybrid grommets)

• HVAC: Detection of foam cell ruptures in sponge rubber variants

• Medical: USP Class VI compliance validation

Why Specialized for Rubber?

→ Non-Contact Inspection: Prevents deformation of soft materials
→ Dynamic Thresholding: Auto-adjusts for batch-to-batch compound variations
→ Aging Resistance Test: Optional UV exposure chamber for predictive lifespan analysis