Pocket Spring Factory Provide Zone Pocket Spring Customization

Product Description

• • Here’s a comprehensive guide to zone pocket spring customization from a professional pocket spring

  • factory, including key specifications, customization options, and sourcing strategies:

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    1. What is Zone Pocket Spring Customization?

    A manufacturing process where pocket springs are arranged in different support zones (e.g., head,

  • lumbar, legs) with varying firmness levels for ergonomic mattress support.

    Key Benefits:

    ✔ Targeted Spinal Support – Reduces back pain with firmer lumbar zones.
    ✔ Motion Isolation – Independent springs minimize partner disturbance.
    ✔ Custom Comfort – Adjustable firmness per body zone.

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    2. Customization Options from a Pocket Spring Factory

    A. Zoning Configurations

    Zone Type	Best For	Spring Firmness Adjustment
    3-Zone	Basic support	Softer shoulders, firmer lumbar
    5-Zone	Enhanced ergonomics	5 adjustable tension areas
    7-Zone	Luxury/precision	Ultra-fine-tuned support
    Dual-Firmness	Couples	Split zones (e.g., soft + firm)

    B. Spring Specifications

    • Wire Gauge: 1.8mm (soft) to 2.4mm (firm)

• • Spring Height: 40mm (low-profile) to 100mm (thick mattresses)

  • Spring Count: 800–3000+ (higher = more support)

  • Diameter: 50mm–80mm (smaller = better contouring)

  C. Encasement Materials

  • Standard: Non-woven fabric

  • Premium: Breathable 3D mesh

  • Eco-Friendly: Organic cotton or recycled PET

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  3. Technical Process for Customization

  1. Design Consultation – Factory engineers map zoning layout.

  2. Tooling Setup – Adjust coil winding machines for zone-specific tension.

  3. Prototyping – Test samples for pressure distribution.

  4. Mass Production – Automated assembly with QC checks.

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  4. How to Source from a Reliable Factory

  Checklist for Supplier Evaluation

  ✅ Certifications: OEKO-TEX, CertiPUR, ISO 9001
  ✅ Minimum Order Quantity (MOQ): 500–1,000 units (negotiable)
  ✅ Sample Policy: Free/paid samples for testing
  ✅ Lead Time: 15–30 days for production
  ✅ QC Process: In-line inspections + pre-shipment reports

Founded in 2010,Foshan Gaoming Yirilom Household Co.,Ltd is a professional manufacturer who specialized in furniture accessories,including varieties of sofa pocket spring,mattress pocket springs,pillow pocket springs,mattress,zigzag spring and other furniture accessories.

Our factory is located in Foshan China,covering an area of 5000 square meters and more than 50 technicians with over 13 years of experience in furniture accessories,meanwhile our products are managed in strict accordance with ISO9001 Quality Management System and all the items pass SGS certification.

Thanks to our 8 sets of advanced spring production line,we can product over 8000000pcs pocket spring and furniture accessories per month,so our urgent delivery date can be handled in 7 days.Keeping a good cooperation with many famous furniture brand like UK famous furniture brand HALO and Europe famous furniture brand PGS.Meanwhile,we have provided one-step OEM&ODM service to our partmers with low MOQ per design.

We are confident to offer a wide range of products that will satisfy your requirements.If you have special size & color & materials and other requirement,please do not hesitate to contact us,we can provide the customization and develop the markets especially for you.We will be your sincere partner in China.