SCH40S TP304L Stainless Steel Seamless Pipe DN100 DN150 DN200 Custom Cutting Any Length

304L stainless steel tubing is a versatile and widely used austenitic chromium-nickel stainless steel. Its defining characteristic is its low carbon content (typically ≤ 0.03%), designated by the "L" suffix. This significantly enhances its resistance to sensitization (carbide precipitation) during welding and exposure to high temperatures (425-860°C / 800-1580°F), thereby maintaining excellent corrosion resistance in welded structures and applications prone to intergranular corrosion.

Key Parameters & Properties

1. Chemical Composition (Typical wt%, ASTM A213/A269/A312):

   • Carbon (C): ≤ 0.030% (Key differentiator from 304)

   • Chromium (Cr): 18.00 - 20.00%

   • Nickel (Ni): 8.00 - 12.00%

   • Manganese (Mn): ≤ 2.00%

   • Silicon (Si): ≤ 0.75%

   • Phosphorus (P): ≤ 0.045%

   • Sulfur (S): ≤ 0.030%

   • Nitrogen (N): ≤ 0.10%

   • Iron (Fe): Balance

2. Mechanical Properties (Typical Annealed Condition - ASTM A213/A269):

   • Tensile Strength: ≥ 485 MPa (70 ksi)

   • Yield Strength (0.2% Offset): ≥ 170 MPa (25 ksi)

   • Elongation (% in 50mm / 2in): ≥ 40%

   • Hardness (Rockwell B): ≤ 92 HRB

   • Note: Cold working (e.g., for seamless tubing) can significantly increase strength and hardness.

3. Physical Properties:

   • Density: 8.0 g/cm³ (0.289 lb/in³)

   • Melting Range: 1400 - 1450 °C (2550 - 2650 °F)

   • Electrical Resistivity: 72 μΩ·cm

   • Thermal Conductivity: 16.2 W/m·K (at 100°C)

   • Coefficient of Thermal Expansion: 17.3 µm/m·°C (20-100°C)

4. Corrosion Resistance:

   • Excellent resistance to a wide range of atmospheric environments, many corrosive chemicals, foodstuffs, and sterilizing solutions.

   • Good resistance to oxidizing acids (e.g., nitric acid).

   • Resists corrosion in potable water and many organic acids.

   • Susceptible to pitting and crevice corrosion in chloride environments (seawater, de-icing salts); not as resistant as 316/L.

   • Subject to stress corrosion cracking (SCC) above approx. 60°C (140°F) in chloride environments.

Key Standards

304L tubing is manufactured to meet various international standards specifying dimensions, tolerances, testing, and certification requirements:

• ASTM (American Society for Testing and Materials):

  • Seamless Tube: ASTM A213 (Boiler, Superheater, Heat Exchanger), ASTM A269 (General Service)

  • Welded Tube: ASTM A249 (Boiler, Superheater, Heat Exchanger), ASTM A312 (General Corrosion Resistant & High-Temp Service), ASTM A358 (EFW - Electric Fusion Welded, higher pressure)

  • Pipe: ASTM A790 / A999 (Seamless & Welded Ferritic/Austenitic SS Pipe)

• ASME (American Society of Mechanical Engineers): SA213, SA249, SA312, SA358 (Often identical to ASTM specs but adopted for ASME Boiler & Pressure Vessel Code use).

• EN (European Norm):

  • EN 10216-5 (Seamless pressure tubes)

  • EN 10217-7 (Welded pressure tubes)

  • EN 10357 (Austenitic welded tubes for general purposes)

  • Material Designation: 1.4306 or 1.4307 (X2CrNi19-11 or X2CrNi18-10)

• Other: DIN, JIS (Japanese Industrial Standards - SUS 304L), GB/T (Chinese National Standards - 00Cr19Ni10), ISO.

Closest Grades / Equivalent Designations

• 304 (1.4301 / SUS 304): The standard version with higher carbon (≤ 0.08%). Offers slightly higher strength but is more susceptible to sensitization during welding. 304L is preferred for welded components where corrosion resistance is critical.

• 316L (1.4404 / SUS 316L): Contains Molybdenum (2-3%), offering significantly improved resistance to pitting/crevice corrosion in chloride environments and higher strength at elevated temperatures. More expensive.

• 321 (1.4541 / SUS 321): Stabilized with Titanium (Ti) to prevent sensitization during high-temperature exposure (above sensitization range). Used where welding followed by high-temp service occurs. Slightly less formable than 304L.

• 347 (1.4550 / SUS 347): Stabilized with Niobium (Nb) for similar reasons as 321.

Common International Equivalents:

• UNS: S30403

• EN: 1.4306, 1.4307 (X2CrNi19-11, X2CrNi18-10)

• JIS: SUS 304L

• GB: 00Cr19Ni10 (022Cr19Ni10)

• DIN: X2CrNi19-11

• AFNOR: Z3 CN 18-10

• SS: 2352

Typical Packaging

Packaging aims to protect the tubing surface from damage, contamination, and corrosion during transport and storage. Common methods include:

1. Bundling: Tubes are securely strapped (plastic or steel bands) into bundles of uniform length.

2. End Protection: Plastic caps or plugs are often used to protect tube ends from dents and prevent ingress of dirt/moisture.

3. Wrapping: Bundles are frequently wrapped in:

   • Plastic Film: Clear or opaque polyethylene stretch film provides basic protection against dust, dirt, and minor moisture.

   • VCI Paper/Plastic: (Volatile Corrosion Inhibitor) Releases protective vapors to prevent surface rust during transit/storage, especially in humid environments. Often used inside plastic wrap.

   • Waterproof Paper: Heavy-duty coated paper.

4. Wooden Crates/Pallets: Larger bundles or valuable/high-precision tubes may be packed on wooden pallets or within sturdy wooden crates for maximum protection and ease of handling with forklifts.

5. Marking: Bundles/crates are clearly marked with material grade (304L), size (OD x WT x Length), standard, heat number, quantity, manufacturer ID, and often weight.

Primary Applications

304L tubing's excellent corrosion resistance, formability, weldability, hygiene, and strength make it suitable for a vast array of industries:

• Chemical & Petrochemical Processing: Transfer lines, instrument tubing, heat exchanger tubes, reactor components (handling organic acids, solvents, nitric acid).

• Food & Beverage Processing & Equipment: Brewing, dairy, juice lines, processing equipment, sanitary fittings (due to ease of cleaning, corrosion resistance, non-contamination).

• Pharmaceutical & Biotechnology: Process piping, transfer lines, bioreactors, filtration systems, high-purity water systems (hygiene, corrosion resistance, cleanability).

• Architecture & Construction: Handrails, structural applications (exposed to mild atmospheres), aesthetic trim.

• Heat Exchangers & Condensers: Tubing in shell-and-tube heat exchangers, condensers (for compatible fluids).

• Automotive: Exhaust components (manifolds, catalytic converter housings - though 409 is more common for main exhaust), fuel lines (older systems), trim.

• Water Treatment & Distribution: Potable water pipes, distribution systems, wastewater treatment components.

• Medical Devices: Instrumentation, implants (often requiring higher grades like 316L VM), surgical tools.

• Pulp & Paper Industry: Bleaching equipment, digesters (specific sections).

• General Engineering: Hydraulic lines, instrumentation tubes, pneumatic systems, general fabrication.

Key Advantages

• Excellent corrosion resistance in a wide range of environments.

• Superior weldability without sensitization concerns (vs. 304).

• Excellent formability and ductility.

• Good low-temperature toughness.

• Ease of cleaning and maintenance.

• Hygienic properties.

• Non-magnetic in the annealed condition (magnetic response can increase with cold work).

• Readily available and cost-effective (compared to higher alloys like 316L).