Classification and Technical Overview of Tomato Processed Products:
I. Primary Processed Categories
Concentrated Tomato Products
Tomato Sauce (28-30°Brix) processed using four-effect evaporation
concentration technology.
Tomato Paste (36-38°Brix) necessitates an aseptic filling system.
Liquid Products
NFC Tomato Juice made through a cold crushing process to preserve
vitamin C.
Fermented Tomato Beverages fermented with lactic acid bacteria.
Overview of Tomato Product Production Line and its Applications
Types and Characteristics of Primary Products
- Tomato Paste
- Ketchup
- Sauce
- Juice
The production line encompasses the entire process, starting from
cleaning and sorting raw materials to concentration and
sterilization. Key equipment includes:
Aseptic Filling System (ensures long-term preservation of tomato
paste)
Evaporation and Concentration Equipment (raises tomato solids
content to over 28%)
Pasteurization Unit (extends shelf life while preserving flavor)
Diversification in Applications
Beyond traditional catering, tomato products find diverse
applications in ready-to-eat meals, snacks, and functional
beverages to cater to the varied demands of the contemporary food
industry.
These tomato-based items are packaged in various formats to align
with market preferences and consumer needs. Packaging options
comprise:
Cans for prolonged shelf life and easy storage
Sachets and stand-up pouches for individual servings or on-the-go
consumption
Glass bottles, plastic bottles, and gable tops in assorted sizes
for user convenience
These packaging solutions are designed to uphold product freshness,
flavor, and convenience, ensuring that consumers can fully savor
the products.
Gofun can not only provide the tomato processing equipment for the
plant but also provide the one-stop solution from A to Z, which
includes:
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation commissioning and training at the site
- 1- year after-sales guarantee
- Life-long service
- Package design & Purchasing
Main parameters of tomato production line
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container,
Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
| (adjustable to client's country standard) |
| Advantages: | Energy-saving, high efficiency, water-saving |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato
processing line.
The raw materials used in the tomato processing line can include
fresh tomatoes, tomato paste, and more. The final products that can
be obtained from the processing line include tomato paste, tomato
ketchup, tomato sauce, tomato juice, tomato powder, whole peeled
tomatoes, and more.
The end products are packaged in various forms, including aseptic
bags, metal cans, sachets, stand-up pouches, PP containers, glass
bottles, PET bottles, gable tops, and more.
After-Sales Service
1.debugging equipment
2.Oversea technical support
3.Oversea equipment maintenance
4.English speaking engineers available to provide technical support
Our Services for tomato processing plant
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
