10Tpd Recuperative Furnace Natural Gas Regenerative Burner for
Glass Industry
1. Brief Description
A recuperative furnace is an industrial furnace that utilizes a
heat exchanger to preheat combustion air, improving energy
efficiency and reducing fuel consumption.
The high-efficiency regenerative combustion system of a
regenerative heating furnace mainly consists of a regenerative
burner and a reversing system. It is divided into three main parts:
preheating section, heating section, and homogenization section.
The principle is to use a heat storage chamber to pre store all the
heat, achieving the effect of recovering the humidity and heat of
the temperature regulating flue gas to a large extent and
increasing the temperature of the combustion air.
Function and Design
A recuperative furnace operates by using a recuperator, which is a
type of heat exchanger that extracts heat from the exhaust gases of
the furnace. This heat is then used to preheat the incoming
combustion air. The main components include:
Heat Exchanger: The recuperator typically consists of two concentric pipes; hot
flue gases pass through the outer pipe while cold air flows through
the inner pipe, allowing heat transfer without mixing the two
streams.
Combustion System: The preheated air is then mixed with fuel in the burner,
resulting in a more efficient combustion process that can reach
higher temperature.
2. Advantages
| Item | Description |
| 1 | Stable flame |
| 2 | No reversal |
| 3 | Small footprint |
| 4 | Lower investment |
3. Furnace structure
It is the part which melts batched materials and Clearing and
homogenizes glass liquid. In the upper space of the melting section
is referred to as the flame space, the lower part is melting tank.
Batched materials feed into the furnace through dog house, the heat
is transferred via flame space to the glass liquid.
The heated air and gas flow into the pre-combustion room for mixing
via this access after they flow out of the regenerator.
4. Furnace melting technology system
Reasonable melting technology is a system which could ensure a
normal daily production. It will have an important function for
high production, high quality, low consumption and life span of
furnace.
Furnace melting technology includes temperature, pressure,
bubbling, glass liquid level, fuel, reversing system etc.
The temperature means the temperature the of melting tank, not the
whole furnace. The distribution of temperature is from the melting
tank through the length of the furnace.
Normal temperature measuring points:
- Temperature of port leg
- Temperature of breast wall
- Temperature of flame
- Temperature of glass liquid
The temperature must be strictly controlled, it affects the glass
melting speed, glass liquid convection situation, glass forming
condition, fuel combustion, furnace campaign, etc.
If the furnace is in a negative pressure situation, the cold air
will be absorbed into the flame space and change the internal state
of furnace, reduce the temperature and increase the energy
consumption, even more, the internal temperature of the furnace
will not distribute homogeneously. However, the pressure of the
furnace cannot exceed the standard, if the pressure is too big, it
will increase the energy consumption, shorten the life span of
furnace, and the clearing and cooling of glass liquid will be
affected.
5. FAQ
Q: Who we are?
A: JEFFER Engineering and Technology Co., Ltd is a professional
engineering company specialising in project design, engineering
technology consulting, engineering, procurement, construction
(EPC), and project operation management.
Q: Can you customize the products?
A: Yes, we have an experienced professional team ready to make
design according to the requirement of customers.
Q: Do you offer installation on site overseas?
A:Yes, we can provide our engineer to supervise the installation
work on site or provide the the whole installation team on site to
finish the project.
Q: Confidential protection provide?
A: Strict drawing management system eliminates the risk of the
leakage and protects your interests.
