Professional custom-made steam autoclave reactor for AC fly ash /
sand block production line
Design Pressure :1.0-3.8 Mpa
Design Temperature :187-225°C
Length :According to the customers demands
Application : AAC Plant (Autoclaved Aerated Concrete Plant)
Brief Intro :AAC autoclave is large pressure vessel for steam
curing, has excellent thermal insulating quality. It has the
advantages of good treat efficiency, large capacity, reasonable
layout, and safety & convenient operation, etc.
Autoclave for AAC plant is large pressure vessel for steam curing,
has excellent thermal insulating quality, and it supporting the use
of steam boilers. The autoclave is a horizontal cylinder device,
when curing the aerated concrete, there is hydrothermal reaction
(CaO-SiO2-H2O) happened in autoclave. It has the advantages of wide
applicability, good treat efficiency, large capacity, reasonable
layout, and safety operation, etc. Jinzhen Boiler could design and
manufacture various forms of autoclave according to customers’
requirements.
Except AAC plant, the autoclave could also be used for wood
preservation, maintenance and steaming of lime-sand brick, fly-ash
brick, new light wall material, concrete tubular pile and other
building products, moreover, it can used for the products steaming
in chemical industry, medicine, rubber, wood corrosion prevention,
gypsum, glass, thermal insulation materials, textile, war industry
and other area.
AAC Autoclave Advantages
1. High quality materials
The autoclave cover uses monoblock Q345R steel plate for
compression moulding, and the flange of autoclave cover and body
use Q345R steel plate for integral forgoing, to ensure the high
quality.
2. Advanced processing technology
Double-side automatic submerged arc welding are used for the weld
joint of autoclave cover head and flange, and then heat treatment
and strict nondestructive testing are processed for all weld joint
of pressure parts, eliminate forging stress and welding stress.
3. Special and convenient structure
There are two open types, and the door could be designed as manual
operated or automatic operated.
1) Side open type using the rotating arm type door - opening
structure. Flexible rotation, low post operation, simple and
convenient opening.
2) Upper open type door using the lever type door-opening
structure, lower leverage connect with kettle door, the top part
equipped with counterweight device, open portable and occupies
small space.
4. Safe operation
Equipped with sophisticated safe interlock protection device,
utmost avoid the potential wrong operation, to ensure the safe
operation.
5. Boiler customization
Jinzhen boiler could customize the autoclave based on the requested
length, width, or pressure.
| Autoclave technical specifications sheet |
| Model | FGZCS1.0-1.65×21 | FGZCS1.3-2×21 | FGZCS1.3-2×27 | FGZCS1.3-2×31 | FGZCS1.3-2.5×27 | FGZCS1.3-2×31 |
| Internal diameter(m) | 1.65 | 2 | 2 | 2 | 2.5 | 2.5 |
| Effective length(m) | 21 | 21 | 27 | 31 | 27 | 31 |
| Max working temperature(°C) | 184 | 194 | 194 | 194 | 194 | 194 |
| Max working pressure(Mpa) | 1 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 |
| Designed pressure(Mpa) | 1.1 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 |
| Designed temperature(°C) | 187 | 198 | 198 | 198 | 198 | 198 |
| Working medium | Saturation steam |
| Total length(mm) | 22650 | 23300 | 29300 | 33300 | 29560 | 33560 |
| Wide(mm) | 2691 | 2980 | 2980 | 2980 | 3254 | 3254 |
| Height(mm) | 2695 | 3340 | 3340 | 3340 | 4117 | 4117 |
Usage
1, chemical industry - lipidic chemical industry, reaction jug,
polymerization, distillation, enrichment.
2, plastic industry - plastic firing, extrusion stereotypes.
3, textile industry - resin stenters, dyeing machine and dry room,
high temperature machine
Autoclave picture
