Precision Sheet Metal Shell Fabrication for Medical Equipment
Customized Solutions for High-Tolerance Components
Description of Precision Sheet Metal Shell Fabrication for Medical Equipment
Customized Solutions for High-Tolerance Components
Precision sheet metal shell fabrication for medical equipment
represents a specialized manufacturing process designed to produce
high-tolerance, custom-engineered enclosures that house critical
medical devices. This process integrates advanced laser cutting,
CNC bending, precision welding, and surface treatment technologies
to meet the stringent requirements of the medical industry,
including biocompatibility, sterilizability, and durability. Below
is a detailed description of this process, followed by four key
advantages it offers.
Specification of Precision Sheet Metal Shell Fabrication for
Medical Equipment Customized Solutions for High-Tolerance
Components
| Product | Custom Sheet Metal Fabrication Laser Cutting Bending Sheet Metal
Stamping Parts |
| Material | Stainless Steel, Carbon Steel(Q235), Aluminum(6061,6063, 5052),
Copper, Brass etc. |
| Process | Bending, Stamping, Welding |
| Finish | Zinc Plating, Mirror Polished, Brush Polished, Paint, Anodic
Oxidation, Powder Coated |
| Package | Plywood Box + Plywood Pallet, Plywood Box |
| OEM Service | Accept |
Quality Control
1. Checking the raw material after they reach our factory-------
Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass
production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality
control(FQC)
5. Checking the goods after they are finished-----Outgoing quality
control(OQC)
Application Of Precision Sheet Metal Shell Fabrication for Medical
Equipment Customized Solutions for High-Tolerance Components
1. Auto Components Hardware Parts Auto Parts
2. Communication Equipment
3. Industrial Equipment
4. Medical EquipmentsMechanical Parts
5. Ship Accessories
6. Electrical Equipment
7. Mechanical Equipment
Our promise
Unmatched Precision for Critical Applications
Precision sheet metal fabrication achieves tolerances as tight as
±0.02 mm, crucial for medical devices like robotic surgery systems
or portable ultrasound machines. For instance, a neurosurgical
robot’s enclosure must align perfectly with its kinematic arms to
prevent misalignment during procedures. The use of CNC-controlled
processes eliminates human error, ensuring consistency across
batches of 10,000+ units.
Material Versatility for Diverse Needs
Medical equipment demands materials that balance weight, strength,
and biocompatibility. Titanium shells, used in implantable device
chargers, offer lightweight durability, while stainless steel
enclosures for autoclavable instruments resist pitting from
repeated sterilization. Aluminum alloys, favored for portable MRI
machines, provide EMI shielding without adding excessive mass.
Fabricators like Zhuhai Chuntian Mechanical Technology Co., Ltd.
stock over 20 medical-grade materials, enabling rapid prototyping
and production.
Rapid Customization for Innovation
The medical industry’s fast-paced evolution requires agile
manufacturing. Precision sheet metal fabrication supports quick
design iterations, with lead times as short as 5 days for
prototypes. For example, when a client needed an urgent redesign of
a ventilator housing during the COVID-19 pandemic, a fabricator
used digital twin simulation to optimize the design in 12 hours,
reducing material waste by 30%. This flexibility accelerates
time-to-market for breakthroughs like AI-powered diagnostic
devices.
Cost-Effective Scalability from Prototypes to Mass Production
Unlike injection molding, which requires expensive tooling, sheet
metal fabrication scales efficiently from low-volume clinical
trials (10–100 units) to high-volume manufacturing (100,000+
units). Nesting algorithms optimize material usage, cutting scrap
rates below 5%, while automated bending cells reduce labor costs. A
case in point: A medical device OEM reduced per-unit costs by 45%
by transitioning from 3D-printed enclosures to sheet metal for
their portable ECG monitor, without compromising precision.
FAQ
Q1: Where can I get product & price information?
A1:Send us inquiry e-mail, we will contact you as we receive your
mail.
Q2: How long can I get the sample?
A2:Depends on your specific items, within 3-7 days is required
generally.
Q3: What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be
better you can provide in STEP or IGS.
Q4: What are the payment terms?
A4: We accept 50% as payment deposit, when the goods is done, we
take photos for your check and you then pay the balance.
Q5: Are you a trading company or factory?
A5:We are direct factory with 10 experienced engineers and more
than 650 employees as well approximate 2,000 square ft. workshop
area.
Q6: What shall we do if we do not have drawings?
A6:Please send your sample to our factory, then we can copy or
provide you better solutions. Please send us pictures or drafts
with dimensions (Length, Hight, Width), CAD or 3D file will be made
for you if placed order.
