Activated Carbon Powder Packaging Machine Premade Bag Self-supporting BagOpen ZipperAutomatic Dust Removal
In view of the problem that activated carbon powder is prone to
dust generation during bag packaging, configuring a professional
dust removal device is a key measure to ensure a clean production
environment and safe operation.
1. Dust removal device configuration plan
Negative pressure dust collection system
Working principle: Install a dust hood at the dust generation point
such as the feeding port and filling port of the packaging machine,
and generate negative pressure through the centrifugal fan to suck
the floating activated carbon dust into the dust collection pipe.
Key components:
Explosion-proof fan (activated carbon dust is flammable and
requires ATEX certification)
High-efficiency filter (such as HEPA or PTFE coated filter
cartridge, filtration accuracy ≥ 0.3μm)
Dust collection bucket (with anti-static design, capacity matched
according to production)
Pulse backwash dust collector
Applicable scenario: high dust environment for continuous
production.
Advantages: automatic cleaning of filter cartridges to avoid
blockage and long maintenance cycle.
Recommended parameters: processing air volume ≥ 2000m³/h,
filtration area ≥ 30㎡ (adjusted according to equipment
specifications).
Wet dust removal system
Applicable scenario: environment with extremely high
explosion-proof requirements.
Principle: Capture dust through water mist to reduce the risk of
explosion.
Note: Sewage needs to be cleaned regularly to avoid activated
carbon deposition.
Partially enclosed design
Install transparent dust curtains or enclosed cabins at the filling
station of the packaging machine to reduce dust escape.
2. Selection considerations
Explosion-proof requirements
Activated carbon dust is explosive (lower explosion limit
20-50g/m³), and the dust removal equipment must comply with
ATEX/IECEx standards and be equipped with explosion-proof discs or
explosion-proof valves.
Material compatibility
Parts in contact with activated carbon (such as filter materials
and pipes) should be made of anti-static and wear-resistant
materials (such as stainless steel 316L).
Air volume matching
The wind speed at the dust suction point is recommended to be
≥1.5m/s, and the total air volume is calculated according to the
number of packaging machine stations (for example: 500m³/h for a
single point and 2000m³/h for 4 points).
Maintenance convenience
Select a quick-detachable filter cartridge design, and the dust
collection bucket is equipped with a material level sensor to
remind timely cleaning.
3. Operational recommendations
Regular inspection: Clean the filter cartridge weekly and test the
effectiveness of the explosion-proof device.
Employee protection: Operators should wear dust masks (such as 3M
8210) and goggles.
Environmental monitoring: Install a dust concentration alarm (such
as MSA Altair 4X).
Eight-station packing machine Machine Specification:
| Item | ZC-X8200 | ZC-X8250 | ZC-X8300 |
| Packing speed | MAX 60 bags/min,depending on the quality of the packaging
film,packaging materials packaging weight etc. |
| Bag size | (L)100-300mm (W)70-200mm | (L)100-350mm (W)130-250mm | (L)150-450mm (W)200-300mm |
| Bag type | Pre-mede bags,Stand-up bag,four-side sealed bag,three-side sealed
bag,special-shaped bag |
| Weighing range | 10g-1kg | 10g-2kg | 10g-3kg |
Measurement accuracy | *≤±0.5~1%, depending on the measuring equipment & materials. |
| Maximum bag width | 200mm | 250mm | 300mm |
| Gas consumption | 0.8Mpa 0.3m3/min (Supply by user) |
| Total Powder/Voltage | 2.5KW 380V 50/60Hz | 2.5KW 380V 50/60Hz | 3.7KW 380V 50/60Hz |
| Air compressor | Not less than 1CBM |
| Dimension | L1900*W1400*H1450 | L1900*W1400*H1450 | L2000*W1500*H1550 |
| Machine Weight | 1300kg | 1400kg | 1500kg |
| Work flow | Giving bag→Coding→Opening bag(or Open zipper bag)→Filling→
Auxiliary→Exhaust→Heat sealing→Forming and output products. |
(We can provide you with exclusive customized services according to
your needs!)
