When it comes to engineering applications that require high-performance bushings for track rollers, bimetal bushings made from Cupb10Sn10 and Cusn6Zn6Pb3 materials are an excellent choice. These bushings offer superior wear resistance, corrosion protection, and durability, making them suitable for a wide range of industrial applications.

Cupb10Sn10 is a leaded tin bronze alloy that possesses exceptional wear resistance and good machinability. Its composition allows it to withstand heavy loads and maintain stability under high temperatures. This material is often used in bimetal bushings as the friction-bearing layer, providing a smooth and reliable surface for track rollers to rotate on.

Cusn6Zn6Pb3, on the other hand, is a leaded brass alloy that offers excellent corrosion resistance and good bearing properties. Its combination of strength, toughness, and corrosion resistance makes it a suitable material for the backing layer of bimetal bushings. The backing layer provides structural support to the friction-bearing layer and ensures the overall stability and durability of the bushing.

Track roller bushings made from Cupb10Sn10 and Cusn6Zn6Pb3 materials offer several advantages. Firstly, they have a long service life due to their excellent wear resistance and corrosion protection. This reduces the need for frequent maintenance and replacement, saving time and money. Secondly, their smooth and reliable performance ensures that track rollers operate efficiently and with minimal friction. This leads to improved machine efficiency and reduced energy consumption.

In conclusion, Cupb10Sn10 and Cusn6Zn6Pb3 material track roller bushings are an excellent choice for engineering applications that require high-performance bushings. Their superior wear resistance, corrosion protection, and durability make them suitable for a wide range of industrial applications.

Bimetallic bearings are sinteredCuPb10sn10 Material Bush

Engineering / Bimetal Bushings / Material Cupb10sn10 & Cusn6zn6pb3 Track Roller Bushes

Engineering | Bimetal Bushings | Manufacturing

Steel backing with CuPb10Sn10 or CuSn6Zn6Pb3 liners. This grade is best applied in lubricated pin bushings for application in suspensions, off road construction equipment, auto chassis points and areas.Bimetal backed system that is self-lubricating and is used in the most rigorous applications. Bimetal bearings utilize special bronze liners for self-lubrication and
improved wear properties. Each material has a specific wear rate dependent on the speed, load, temperature, lubrication and hardware of the application. The steel bronze metal backing supports liner materials made to withstand high loads, speeds and adverse environments.The advantage of the bimetal bushes design is that even if wear-thru occurs in the liner, thesupporting bimetal materail technical is a self-lubricating material as well.

Overview

Steel backing with CuPb10Sn10
or CuSn6Zn6Pb3 liners. Thisgrade is best applied in lubricatedpin bushings for application in suspensions, off road construction equipment, auto chassis points and areas where speeds are medium range but high impact is possible. Load capacity is 10,000 psi, speed 900 fpm. Hardness: HB70-100 Temperature: -40 to +500F

CuPb10Sn , CuPb24Sn4 Bimetal bearing chemical material information

Bimetal Bearing-800 CuPb24Sn4,CuPb10Sn Technical parameters

Standard Tolerance Dimension Table

Technical Data Of Graphite Bushing Bearings

You can choose CuPb10Sn bimetal bearing ptional Oil Groove And Optional Buckle

You can choose CuPb10Sn bimetal bearing ptional Selected mode of transport

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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