ENIG TG180 Communication Flex PCB Assembly Fabrication Service

TG180 Communication PCB Manufacturing

♦ What's PCB Manufacturing?

PCB (Printed Circuit Board) manufacturing is the process of designing and producing the physical boards that mechanically support and electrically connect electronic components using conductive pathways, tracks, or signal traces etched from copper sheets laminated onto a non-conductive substrate.

♦ Key Steps in PCB Manufacturing:​

1. 1. ​​Design & Layout​​

      • The PCB design is created using software (e.g., Altium Designer, KiCad, Eagle).
      • Schematics are converted into a physical layout with copper traces, pads, and vias.

   2. ​​Printing the Design​​

      • The design is printed onto a film or directly transferred to the board using a photolithographic process.

   3. ​​Substrate Preparation​​

      • The base material (usually FR4 fiberglass) is coated with a thin layer of copper.

   4. ​​Etching​​

      • Unwanted copper is chemically removed, leaving only the desired conductive traces.

   5. ​​Drilling​​

      • Holes are drilled for through-hole components and vias (electrical connections between layers).

   6. ​​Plating & Copper Deposition​​

      • The holes are plated with copper to ensure conductivity between layers.

   7. ​​Solder Mask Application​​

      • A protective layer (usually green) is applied to prevent short circuits and oxidation.

   8. ​​Silkscreen Printing​​

      • Component labels, logos, and identifiers are printed on the board.

   9. ​​Surface Finish​​

      • Exposed copper pads are coated with a finish (e.g., HASL, ENIG, OSP) to prevent corrosion and improve solderability.

   10. ​​Testing & Inspection​​

• • Automated optical inspection (AOI), electrical testing, and functional checks ensure quality.

♦ Types of PCBs:​

• • ​​Single-layer PCBs​​ – Simplest, with one conductive layer.
  • ​​Double-layer PCBs​​ – Conductors on both sides.
  • ​​Multi-layer PCBs​​ – Used in complex electronics (e.g., smartphones, computers).
  • ​​Flexible PCBs​​ – Made with bendable materials for wearables and compact devices.
  • ​​Rigid-Flex PCBs​​ – Combine rigid and flexible sections.

♦ Technical Parameters

♦ One-Stop PCBs Solution

PCB Prototype	Felx PCB	Rigid-Flex PCB	Aluminium PCB
Heavy Copper PCB	HDI PCB	High Frequency PCB	High TG PCB

♦ Advantages of DQS Team

1. On-time Delivery:

• • Owned PCBA factories 15,000 ㎡
  • 13 fully automatic SMT lines
  • 4 DIP assembly lines

2. Quality Guaranteed:

• • IATF, ISO, IPC, UL standards
  • Online SPI, AOI, X-Ray Inspection
  • The qualified rate of products reach 99.9%

3. Premium Service:

• • 24H reply your inquiry
  • Perfect after-sales service system
  • From prototype to mass production

DQS Electronic is located in Shenzhen, focusing on PCB Layout Design, PCB Fabrication, Electronic Components Sourcing, SMT, PCB Assembly and Testing. We are a one-stop EMS electronic manufacturing company committed to providing global customers with rapid prototyping and mass production.

Our products include single, double, multi, high frequency, aluminum base, copper base, FR-4 and other high precision circuit boards.

We have over 10 years of experience in serving many domestic and foreign brand customers in a wide range of fields such as Medical, Automotive, Industrial Automation, Artificial Intelligence, Smart Home, Security, Power and Communications, etc..