This machine is primarily used for the recycling and reuse of waste
materials such as polyurethane foam, rubber, PE, EVA, and EPE, with
a particular focus on processing industrial waste to reduce
environmental pollution. It initially shreds the aforementioned
materials using a high-power shredder, then further refines them
into uniform particles via an efficient crusher to ensure
consistent material size. Subsequently, the processed materials are
mixed with eco-friendly binders and subjected to stable pressure
from a hydraulic system, complemented by a precisely controlled
steam-curing process. This ensures thorough material reaction under
high temperature and pressure, forming cylindrical recycled foam
blocks through cylindrical molds, a structure optimized for
subsequent processing.
The drying phase employs natural ventilation to evaporate moisture.
Following this, a Round Cylinder Peeling Machine equipped with
high-precision knife skiving the cylindrical foam into continuous
thin sheets with adjustable thickness. Finally, a laminating
machine bonds the sheets with PE film or fabric through heat
pressing to produce diverse end products such as carpet underlays,
shoe materials, and packaging materials, catering to various
industry needs.
This series of cylindrical steam-pressure binder-forming recycled
foam machines includes single-line, dual-line, triple-line,
quadruple-line, quintuple-line, sextuple-line, and septuple-line
continuous production lines, designed for high efficiency. Capable
of handling large material volumes, it meets the demands of
high-output foam production. The cylindrical steam-pressure
binder-forming technology, combined with an advanced PLC control
system, ensures uniform internal density, smooth surfaces,
excellent resilience, and superior quality that complies with
international industry standards, with an overall density deviation
of ≤5-8%. Its applications span furniture, automotive interiors, and
sports equipment.
The modular design of the equipment enables multi-line parallel
operations, coordinated by a central PLC control system,
significantly enhancing production efficiency and reducing unit
costs. Each production line operates independently yet remains
synchronized, ensure smooth workflow and minimize downtime, thereby
maximizing equipment utilization. Operators can easily adjust
parameters via a buttons/HMI touchscreen interface to accommodate
varying product specifications and demand changes, making it a
flexible solution for both small-batch customization and
large-scale production. This enhances factory adaptability and
flexible manufacturing capabilities.
