IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector

1.Product Overview​

The ​KEYENCE IV2.G500CA Smart Vision System​ revolutionizes automated inspection with its ​5-megapixel CMOS sensor​ and integrated processing capabilities. Engineered for high-precision manufacturing environments, this all-in-one camera features rugged IP67-rated stainless-steel housing (-10°C to +50°C) with M8 connectors for dust/liquid resistance. Its ​built-in AI controller​ eliminates external PLC dependency by executing complex algorithms on-device through KEYENCE's proprietary ​​"Intuitive UI" touchscreen interface. Key innovations include ​self-adaptive lighting compensation​ (adjusts LED ring/darkfield brightness for surface variations) and ​micron-level subpixel analysis. Pre-loaded inspection templates facilitate deployment in under 5 minutes while meeting FDA 21 CFR Part 11 compliance for traceability.

​2.Critical Technical Specifications​

​Defining performance metrics:

• ​Resolution: 2560 × 1920 pixels (5MP) with ​5.9μm pixel pitch​
• ​Optics: C-mount compatible / ​5× optical zoom​ via IV-HDS5Z lens
• ​Inspection Speed: 0.35s per full-frame analysis (minimum 0.01s for partial scan)
• ​Lighting: 8-segment programmable RGB ring light (0–300 lx adjustable) + coaxial darkfield
• ​Accuracy: ±0.01mm measurement repeatability @ 100mm WD
• ​I/O: 8 inputs / 6 outputs (24V DC) + ​EtherNet/IP™​ & ​PROFINET​ industrial protocols
• ​Environment: 15g shock resistance / 1000Hz vibration tolerance (IEC 60068-2)
• ​Data Logging: 16GB non-volatile storage with encrypted audit trails
• ​Certifications: CE, UL 61010-1, RoHS, IP67G

3.​Targeted Applications​

​Precision-critical quality control:

• ​Electronics Manufacturing: SMT component placement verification & BGA void detection
• ​Automotive Assembly: Engine block casting defect identification & fastener presence checks
• ​Pharmaceutical Packaging: Blister pack completeness validation & serial number OCR
• ​Metal Fabrication: Weld seam bead measurement & surface porosity analysis
• ​Food Processing: Label orientation inspection on curved containers & seal integrity testing
• ​Rubber/Plastics: Injection molding flash detection & dimensional tolerance (±10μm)
• ​Aerospace: Composite material fiber alignment verification per AS9100

​4.Competitive Advantages​

​Operational superiorities:

• ​Zero Programming Deployment: AI-guided ​1-Touch TEACH​ reduces setup time by 90%
• ​Sensor Fusion Capability: Simultaneous 2D/3D inspection via IV-NAV3 laser profiler sync
• ​Network Independence: On-camera controller bypasses PC/PLC for ≤1ms decision loops
• ​Environmental Hardening: Operates in oil mist/high-static zones without enclosures
• ​Lifespan Optimization: ​PREDICTIVE MAINTENANCE AI​ forecasts LED/lens degradation
• ​Cost Efficiency: Eliminates $15k+ external vision PCs & reduces validation overhead
• ​Deep Learning Edge: Recognizes "acceptable anomalies" beyond traditional rule-based systems

5.​Functional Capabilities​

​Advanced vision tools & connectivity:

• ​AI Classifiers: Neural network training <10 images for defect categorization
• ​Multi-layer Inspection: Concurrent execution of 12+ tools (OCR/BLOB/Edge+Color)
• ​Grading Function: Dynamic pass/fail thresholds based on statistical process control
• ​Defect Mapping: Overlays flaw heatmaps on live video for root cause diagnosis
• ​Security Compliance: ​**TEACH LOCK®**​ prevents unauthorized recipe changes
• ​Remote Control: IV2-N10N wireless module enables cloud-based monitoring
• ​Data Integration: API support for SAP/MES systems with OPC UA compatibility
• ​Color Extraction: Isolates Pantone® variations under inconsistent lighting

​

Packaging & Shipping

Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
more about us , u can view our official web:http://www.zcsensors.com/follow us :

1)https://www.facebook.com/Sensors-and-transmitters-1883785301860678/?ref=aymt_homepage_panel&boosted_auto_open=BOOSTED_PAGELIKE

2)https://www.linkedin.com/in/z-csensorcenter/detail/recent-activity/shares/

With many years of experience in the industrial sector, we consistently deliver the highest quality of spare parts.which make sure that all this jobs are

perfectly.

we are major in PLC,Sensors,HIM,Transmitters.

Best Supply Brands As Following:1)Bently nevada.2)+GF+.3)Rosemount.4)ABB.5)Allen-Bradley.6)Foxobro.Good working environment, perfect team, sincere cooperation →→ Achieve u and our success !!!