Cartesykj Weight dummy Calibration bracket for roller brake tester
Product Overview
The Weight Dummy Calibration Bracket is a specialized support
device designed for use with standard weight dummies during the
calibration of roller brake testers. It ensures the precise and
stable placement of weight loads on the test rollers to simulate
actual axle loads, allowing for accurate calibration of braking
force measurement systems. This bracket is essential for applying
consistent and repeatable loads without damaging the equipment or
compromising safety.
Key Features:
Compatible with various types of weight dummies (e.g., 100 kg, 200
kg blocks)
Durable steel structure with anti-slip surface treatment
Easy alignment with roller centers
Adjustable or fixed-position design for different roller sizes or
testing lanes
Equipped with safety locks, handles, or guiding slots for secure
and efficient operation
How to Use
1. Preparation
Power off the roller brake tester and ensure the rollers are clean
and dry.
Confirm that the roller tester is in calibration mode or
maintenance mode.
2. Position the Bracket
Place the calibration bracket over or alongside the rollers
according to the test system design.
Ensure that the bracket sits firmly and does not shift during
weight application.
3. Load the Weight Dummy
Carefully place the designated weight dummy (e.g., 500kg equivalent
in modular blocks) onto the bracket.
Align the dummy over the center of the roller contact zone to
simulate axle load.
4. Start Calibration Test
Activate the roller tester’s calibration program.
The system will detect the simulated axle load and brake force
response.
Record the braking force output and compare it to expected values
based on the known load.
5. Analyze and Adjust
If deviations are observed beyond the allowed tolerance (e.g., ±3%
force deviation), recalibrate the force sensors or software scaling
parameters accordingly.
Repeat the test to confirm consistency.
Why Calibration Is Necessary
1. Ensure Brake Testing Accuracy
Roller brake testers evaluate the braking force of each axle.
Calibration using standard weights ensures that the sensors
correctly measure braking force relative to axle load, preventing
false pass/fail results.
2. Meet Legal and Regulatory Requirements
Many national vehicle inspection standards (e.g., GB21861 in China,
EU 2014/45) require periodic verification of braking force
measurement accuracy. Using calibrated weight dummies and brackets
ensures compliance.
3. Validate Sensor Linearity and Performance
Calibrating with known loads helps detect any drift, non-linearity,
or mechanical bias in the brake tester sensors or software,
ensuring long-term measurement stability.
4. Build Test Confidence and Traceability
A properly documented calibration using certified weights and
brackets provides traceable evidence of the system’s performance.
This is especially important for inspection stations, government
audits, and quality assurance records.
Recommended Kit
1 × Weight Dummy Calibration Bracket (steel, adjustable/fixed type)
1 × Set of Weight Dummies (100kg–500kg configurable blocks)
1 × Calibration Instruction Manual
1 × Calibration Record Sheet (Excel or print format)
Optional: Certified Load Verification Certificate
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in wooden case per set
Q2. What is your terms of payment?
A: T/T 50% as deposit, and 50% before delivery. We'll show you the
photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB
Q4. How about your delivery time?
A: Generally, it will take 10 or 30 days after receiving your
advance payment. The specific delivery time depends on the items
and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We
can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but
the customers have to pay the sample cost and the courier cost.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our
customers benefit ;
2. We respect every customer as our friend and we sincerely do
business and make friends with them, no matter where they come
from.
