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High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister

    Buy cheap High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister from wholesalers
     
    Buy cheap High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister from wholesalers
    • Buy cheap High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister from wholesalers
    • Buy cheap High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister from wholesalers
    • Buy cheap High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister from wholesalers
    • Buy cheap High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister from wholesalers

    High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister

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    Brand Name : Elacera
    Model Number : Concrete Pump Pipeline
    Certification : ISO9001-2015
    Price : Negotiable
    Payment Terms : T/T
    Supply Ability : 100,000 ㎡/ year
    Delivery Time : 25-45 workdas
    • Product Details
    • Company Profile

    High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister

    Product Description

    In the construction industry, efficient and stable delivery of concrete is a key link in the smooth progress of construction. As the core component of concrete delivery, the wear resistance, durability, and reliability of pump truck pipelines directly determine the construction efficiency and quality. Today, we solemnly introduce you to a high-performance product tailored for pump trucks such as Sany, Zoomlion, XCMG, Schwing, and Putzmeister - wear-resistant ceramic pump truck pipelines (ceramic lining of concrete pump truck pipelines), which will bring unprecedented efficiency and guarantee to your concrete delivery tasks.


    Wear-resistant ceramic pump truck pipelines are an innovative concrete delivery solution. It forms a strong and wear-resistant lining layer by inlaying high-wear-resistant ceramic sheets on the inner wall of the pump truck pipeline. This unique design not only effectively resists the strong wear of the inner wall of the pipeline by concrete during the delivery process, but also significantly extends the service life of the pipeline, reducing the maintenance cost and replacement frequency of the equipment. Its appearance is the standard pump truck pipeline shape, the inner wall is smooth and flat, the ceramic sheets are tightly inlaid, and there are no gaps, ensuring smooth delivery of concrete without obstruction.

    Core Features
    Ultra-high wear resistance: Lined with alumina ceramic (Mohs hardness ≥ 9), the wear resistance is 5 to 10 times higher than that of ordinary steel pipes, and can effectively resist the impact and wear of hard particles such as sand and gravel in concrete.
    Impact-resistant design: The ceramic layer adopts an embedded process and combines high-strength adhesives to ensure that it does not fall off during high-speed concrete transportation
    Lightweight optimization: Compared with traditional alloy wear-resistant pipes, the weight is reduced by 20%, reducing the load of the pump truck
    Standard adaptation: Meets the mainstream pump truck pipeline specifications (DN125/DN150, etc.) of Sany, Zoomlion, Xugong, Putzmeister, etc.
    Smooth inner wall: The ceramic lining has a smooth surface and a low friction coefficient, which makes concrete transportation smoother, reduces transportation resistance, improves transportation efficiency, and reduces energy consumption
    Customized design: The pipe size, length, and connection method can be customized according to different pump truck brands and specific working conditions, and perfectly adapt to various types of equipment.


    Product Advantages
    Lifespan increased by 8-10 times: In the transportation of high-grade concrete above C60, the service life is far longer than that of ordinary steel pipes
    Reduce the risk of pipe blockage: The ceramic inner wall is smooth, which reduces concrete adhesion and improves pumping efficiency
    High cost performance: 30% lower cost than imported alloy wear-resistant pipes, and maintenance costs are saved by 50%+


    Applicable working conditions
    High-rise building pumping: Ultra-high pressure concrete delivery (such as above 60MPa)
    Commercial concrete mixing station: High-intensity, high-frequency pump truck operation
    Tunnel/bridge construction: Concrete delivery containing aggregates (stone, gravel)


    The difference between ceramic pump pipes and ordinary pump pipes

    Comparison Item

    Ceramic Pump Pipe

    Ordinary Pump Pipe

    Material

    Steel pipe with an inner lining of wear-resistant ceramic

    Steel pipe, some are made of high-chromium cast iron

    Hardness

    HRA 85 - HRA 92

    HRA 77 - HRA 80

    Wear Resistance

    More than 10 times that of ordinary wear-resistant steel pipes, the service life is 3 - 5 times longer than alloy pump pipes

    Poor wear resistance, high cost to increase hardness

    Density

    3.8 - 4.2 g/cm³

    7.8 g/cm³

    Weight

    20% - 30% lighter than ordinary metal pipes

    Heavier

    Inner Wall Characteristics

    Smooth inner wall with self-lubricating components, small gaps, and less likely to clog

    Rougher inner wall, more prone to clogging after wear

    Service Life

    Significantly longer, can reach more than 10 times that of ordinary pump pipes

    Shorter, needs frequent replacement

    Impact Resistance

    Relatively weak, avoid impact from hard objects

    Stronger

    Installation & Maintenance

    Light and easy to install, low maintenance cost

    Heavier to install, higher maintenance cost

    Price

    Slightly higher than ordinary pump pipes

    Relatively lower

    Product parameters

    ItemsSpecifications
    Al2O3≥75%
    Zirconia≥21%
    Density4.2 g/cm3
    Compressive Strength≥ 1400 MPa
    Rockwell Hardness≥ 90 HRA
    Vickers Hardness≥ 1350 HV10
    Fracture Toughness (KIC)≥ 5.5 Mpa.m1/2
    Bending Strength≥ 350 Mpa
    Wear Volume≤ 0.009 cm3
    Tensile Strength (TSB)≥ 15 Mpa
    RubberNatural
    Natural≥450
    Elongation450%

    Material Features

    Alumina ceramic lining: Made of high-purity alumina powder, it is precisely molded and sintered at high temperatures. Its hardness is as high as HRA90 or above, and it has excellent wear resistance, which can effectively resist the erosion and wear of materials such as concrete. At the same time, alumina ceramics have stable chemical properties and good resistance to corrosive media such as acids and alkalis.


    Steel pipe: Use high-quality steel, such as Q235B or 20# steel, to ensure the strength and rigidity of the pump pipe. The steel pipe and the ceramic lining are tightly combined through a special process to form a solid composite structure, ensuring that the pump pipe does not deform or break during high-pressure pumping.


    FAQ

    Q1: Will the ceramic layer fall off?
    A: Using high temperature sintering + prestressed composite process, through 100,000 times of pressure pulse test, the ceramic layer peeling strength is ≥15MPa.


    Q2: What is the minimum order quantity?
    A: We support single sample testing, and we offer tiered quotes for bulk orders (with shipping discounts).

    Q: Is the product installation complicated?
    A: The product design fully considers the convenience of installation. The installation process is simple and easy to understand, without the need for professional tools and complicated operations. We will also provide detailed installation instructions and video tutorials to ensure that customers can easily complete the installation.


    Q: Is the product quality guaranteed?
    A: Our wear-resistant ceramic pump truck pipes have passed a number of international authoritative quality certifications, such as ISO 9001 quality management system certification, and the product quality is guaranteed. We guarantee 60,000 cubic meters of ceramic elbows. During the warranty period, if the damage is caused by product quality problems, we will replace it for you free of charge.


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