n the railway industry, plain bearings and self-lubricating bushings play a crucial role in ensuring smooth and reliable operation of various mechanical components. Among these, (Polytetrafluoroethylene) sleeve bushings are particularly suitable for heavy-duty linear plain bearing applications due to their exceptional properties.

sleeve bushings are made from a high-performance fluoropolymer material that offers excellent wear resistance, low friction, and chemical stability. These bushings are designed to withstand high loads and temperatures, making them ideal for use in demanding railway environments.

In heavy-duty linear plain bearing applications, sleeve bushings provide a smooth and consistent sliding surface that reduces friction and wear. The self-lubricating properties of allow these bushings to operate with minimal lubrication requirements, further enhancing their reliability and reducing maintenance costs.

The use of sleeve bushings in railway applications such as bogies, axles, and other critical components helps to ensure smooth and quiet operation while reducing the risk of wear and tear. This extends the service life of the equipment and reduces the need for frequent repairs or replacements.

Overall, sleeve bushings are an excellent choice for heavy-duty linear plain bearing applications in the railway industry. Their exceptional properties, including high wear resistance, low friction, and self-lubricating capabilities, make them ideal for use in demanding environments where reliability and durability are paramount.

Maintenancefree Plain Bearings | Material | Steel Backed Bushing

bronzegleitlager.com with large selection ofbearing materials and dimensions

A plain bearing, or more commonly a plain bearing and a plain bearing (sometimes referred to as a fixed bearing, journal bearing, or plain bearing in railways) is the simplest type of bearing, consisting only of a bearing surface and no rolling elements.

Bimetal Wrapped Steel with Bronze Series - Metric Sliding Bearings Made in China

If you need help in selecting the best type & size bushing or sliding bearings for your particular application, please remember that design engineering and application assistance are available from VIIPLUS as part of our value-added services designed to make your job easier.

Focus On What'S Best Bushing & Sliding Bearings Product ?

Design CHINA partners in reliable tribology, VIIPLUS offers surface engineering expertise to the world in motion for plain bearings made in china and self-lubricating bushings by reducing friction loss.Metal-Polymer Composite Bearings Bronze Backed with Bronze Powder Dry Bearings /Fibre.This material meets the demanding criteria for long life and trouble-free performance with or without lubricant,

Viiplus is specialized in the manufacture and distribution of a large range of copper alloys which incorporate continuous cast and machined parts, centrifugal castings, wrought copper alloys, bars, sheets and plates, bronze wear plates We have strong ability of products design and manufacture, and specialize in large size copper alloy centrifugal casting, bronze bushings with graphite, wear plates and flange bushings for industries such as Oilless Bearings ,like Gleitlager, Boccole, Glidlager, autolubrificanti in bronzo, gerollte gleitlager,Glidlager bussningar, Bronze Bearing Bronze Gears, Bronze Valve Stems,Power & Energy, Transmission Bearings, Power & Energy, General Engineering and Marine. And so on.

VIIPLUS products meet standards

Bronze + Bronze Powder + /Fibre

Dry Maintenance Free Bronze Base Self Lubricating Bush SF-1B

· Very good wear and low friction performance over a wide range of loads, speeds and temperatures in dry running conditions
· Suitable for lubricated applications
· Suitable for linear, oscillating and rotating movements
· Bronze back offers improved corrosion resistance in humid/saline environments
· Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, the transfer film created can protect the mating metal surface, suitable for rotary and oscillating movement. Very high chemical resistance, low absorption of water and swelling, also performs very good lubrication feature, the bronze backing provides the improved corrosion resistance comparing with VSB-10.

1. /fibre mixture thickness 0.01~0.03mm, provides an excellent initial transfer film, which effectively coats the mating surfaces of the bearing assembly, forming an oxide type solid lubricant film.
2. Sintered bronze powder thickness 0.20-0.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the /Fibre mixture.
3. Bronze backing, provides exceptionally high load carrying capacity, excellent heat dissipation and very good corrosion resistance.

· Metal-Polymer Composite Material
· Bronze Back + Porous Bronze Sinter +
· + Lead

* Depending on operating conditions

Bearing Properties

Bearing forms available in standard dimensions
· Cylindrical bushes
· Flanged bushes
· Sliding plates

Bearing forms made to order: standard forms in special dimensions, thrust washers, flanged thrust washers, half-bearings, special shapes obtained by stamping or deep drawing, customized bearing designs

The typical applications covered Steel metallurgy industry such as bushes for roller grooves of successive casting machines, cement grouting pumps and screw conveyers for cement and so on.conducts the thermal build up away from the bearing surfaces.
3. Low-carbon steel.Setting the foundation of the bushings, the steel back provides exceptional stability,load carrying and heat dissipation characteristics.

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

4.  

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

  •  
  •  
  •  
  •  
  •  
  •  
  •  

• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

•  

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

•  

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

•