Gleitlager Permaglide PAP Buchsen are a type of bearing used for maintenance-free dry running or lubricated applications. Here is some equivalent information about Permaglide PAP bearings in English:

1.Caspar Gleitlager offers Permaglide P200 Bushings, which are rolled plain bearing bushes designed for oil lubricated applications. These bushes are made from the material Permaglide® P200 and can be manufactured according to the DIN ISO 3547 Form C standard.

2.KS PERMAGLIDE provides two material groups for Cylindrical Plain Bearing Bushes PAP:

Group P1 materials are suitable for maintenance-free dry running applications.
Group P2 materials are suitable for applications with minimal maintenance that require lubrication.

3.According to the KS PERMAGLIDE catalog, there are various variants of PAP bearings, including P1 Bushings and PAF Flange Bushings.

4.On the website, you can find Gleitlagerbuchsen / PAP P10 made from Permaglide® Composite Material. These plain bearing bushes can be configured for an operating temperature range of -40° / +110° and allow for oscillating motion.

5.Caspar Gleitlager also offers Permaglide P10 Bushings, which are rolled plain bearing bushes designed for dry running applications and are made from the material Permaglide® P10.

Gleitlager Permaglide PAP Buchsen Equivalent China Factory Price

Low-maintenance and maintenance-free plain bearings

Permaglide® plain bearings- the name Permaglide®, embodies the principle of permanently low-wear gliding.

The use of plastic on a metallic base material has created a material combination that unites excellent gliding properties with the load carrying capacity and heat conductivity of metal. The use of solid lubricants in the plastic matrix allows operation without oil or grease lubrication – these are Permaglide® plain bearings in material group P1, incl. P10. It is not always possible to accomplish the tasks of a plain bearing application with products made from maintenance-free materials, however. In such cases, low-maintenance P2 materials are available.

Depending upon customer requirements and specific applications, a number of maintenance-free and lowmaintenance materials are available with identical microstructure. A porous bronze sinter structure applied to a steel or bronze back and is impregnated with the respective plastic mix. The solid lubricant produces a film between the sliding surfaces. It attributes to low-noise operation at constant speeds and low coefficients of friction throughout the entire service life of the component. This is achieved by means of a mixture of (Poly Tetra Fluoro Ethylene) with wear-retardant and thermally conductive additives.

It is not possible to find the desired solution for plain bearing applications with products made of maintenance-free materials for all duties and applications. For such duties and applications, low-maintenance materials are available. In this case, the sliding surfacetaking up the wear load is formulated from a PVDF (Polyvinylidene Fluoride) matrix.

P1 Gleitlager Permaglide PAP Buchsen Equivalent

suitable for dry-run

Gleitlager Permaglide PAP Buchsen Equivalent is a leaded, robust sliding material with maximum tribological performance. It is designed for maintenance-free, dry-running applications, but can also be employed in systems with liquid lubrication.

The unique features:

• Universal use
• Low friction values, high wear resistance
• Extremely good performance in dry runs as self-lubricating

Material production

The solid lubricant mass is produced in a specially adapted mixing process. In a parallel, continuous sintering operation, bronze powder is sintered onto the steel or bronze back as a sliding layer. This produces a sliding layer with a thickness from 0.2 mm to 0.35 mm and a pore volume of approx. 30 %. Next, the cavities are filled with solid lubricant by means of impregnating rollers.

This process step is controlled in such a way that a running-in layer of solid lubricant up to max. 0.03 mm thick is produced above the sliding layer. In further thermal treatments, the characteristic properties of the material system are adjusted, and the required thickness tolerances of the composite material are produced using controlled roller pairs.

Preferred areas of application

P2 Gleitlager Permaglide PAP Buchsen Equivalent

lubrication required

The unique features:

• Lifetime lubrication possible
• Low wear
• Low sensitivity to edge loading
• Good damping characteristics
• Insensitive to impact
• Good chemical resistance

To reduce the coefficient of friction and improve thermal conductivity, special additives are mixed into the matrix. In addition, the surface of the sliding layer may optionally be equipped with lube bore relieves to accommodate grease or oil.

For Permaglide®, bearings for extremely high performance requirements, has formulated and applied a PEEK (Poly Ketone) plastic matrix that is compounded with special nano-scaled fillers to improve its tribological properties.

Similar to engine bearings, increasing technical demands and minimized installation clearance determine the development efforts for Permaglide® bearings. In accordance with customer requirements, not only are the geometries and shapes selectively developed but are optimised as sliding surface systems where purpose-adjusted kinetic momentum of the sliding pairs are taken into account. Moreover, customers need not adapt design of their assemblies to the sliding element; the Permaglide®-bearing optimally adjusts to the assembly design.

Types Available:

• Flange Liner (PAF)
• Cylindrical Bush (PAP)
• Thrust Washer (PAW)

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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