The TP120 - E solid tire mounting machine is meticulously crafted
from steel plates. With a rated pressure of 120 tons, it is
specifically designed for the dismounting and mounting of solid
tires with rims ranging from 8 inches to 15 inches (compatible with
tire specifications 825 - 15/300 - 15). It is widely used in the
maintenance scenarios of solid tires for forklifts, engineering
machinery, etc., enabling efficient and precise tire handling
operations.
| Parameter Category | Technical Index | Description |
|---|
| Model | TP120 - E | Made of steel plates |
| Capacity | 120 Tons | Meets the needs of heavy - duty tire handling |
| Max. Tyre | 825 - 15/300 - 15 (inches) | Compatible with mainstream solid tire specifications |
| Total Length | 1300mm | Compact layout, space - saving |
| Total Width | 600mm |
|
| Total Height | 2050mm |
|
| Plate diameter (inside - outside) | 530 - 640mm | Adjustable for different rim sizes |
| Work platform ret height | 350mm | Facilitates tire and rim placement |
| Working space | 1000*850mm | Provides sufficient operating space |
| Operating Pressure | 15Mpa | Stable hydraulic output, ensuring handling effect |
| Cylinder Max.stroke | 500mm | Meets the stroke requirements for tire handling |
| Oil Tank Capacity | 90 Liters | Ensures continuous and stable operation of the hydraulic system |
| Electro - Motor | 4.0kw (380v) | Powerful, suitable for industrial power standards |
| Weight | 1000kgs | Stable structure, easy for site arrangement |
| Press Speed/time | 2min | Efficient operation, reducing maintenance time |
The fuselage is welded from high - quality steel plates and
undergoes strict stress treatment. It has excellent deformation and
impact resistance, can withstand long - term high - frequency heavy
- duty operations, ensures stable equipment operation, and is
suitable for complex maintenance environments.
The hydraulic system has a stable pressure of 15Mpa, and the
hydraulic cylinder stroke is precisely controllable (maximum
500mm). Combined with a high - precision pressure plate, it can
ensure uniform fitting and precise handling of tires and rims,
avoiding damage to tires or rims due to uneven pressure.
Equipped with exclusive tooling such as TOOL - I (press barrel),
TOOL - II (guide ring), TOOL - III (backing ring), and TOOL - IV
(guiding rod), covering 8 - inch to 15 - inch rims. The tooling can
be easily replaced, enabling quick handling of different
specifications of tires, and improving operation efficiency and
compatibility.
According to the tire rim specifications (8 inches - 15 inches),
select the corresponding TOOL series tooling (such as TOOL - I to
TOOL - IV for 8 - inch rims). Check for wear and deformation on the
tooling surface to ensure precise alignment of the tooling with the
equipment.
- Place the rim stably on the workbench, and use tooling (such as
guide rings and guide rods) for auxiliary positioning to ensure the
center of the rim is aligned with the center of the pressure plate.
- Fit the solid tire onto the rim and adjust it to a preliminary
fitting state.
- Start the equipment, the hydraulic system drives the pressure plate
to press down slowly, and apply pressure at a constant speed
(observe that the pressure value is within the working pressure
range) until the tire is completely pressed into the rim to
complete the mounting.
- Use tooling such as backing rings to fix the rim, and align the
press barrel with the separation part of the tire and rim.
- Start the equipment, the pressure plate applies pressure, and
cooperate with tools such as crowbars for assistance to gradually
separate the tire bead from the rim to complete the dismounting.
Pay attention to applying pressure at a constant speed during
operation to avoid damaging components due to violent disassembly.
During operation, operators must wear safety shoes, protective
gloves. Long hair should be tied up and a safety helmet should be
worn. It is strictly forbidden to wear loose clothing and
accessories to prevent being caught in the equipment or crushed.
When the equipment is running, keep body parts away from the moving
areas of the pressure plate and tooling, and maintain a safety
distance of at least 1 meter.
Before starting, check the hydraulic oil level (should reach a
reasonable scale of the oil tank volume). If the ambient
temperature is lower than 10℃, run it empty for 3 - 5 minutes to
preheat the hydraulic system first. Check whether the connecting
bolts (especially the hydraulic cylinder and tooling fixing bolts)
are loose and whether there is oil leakage in the hydraulic
pipeline to ensure the equipment is in good condition.
If there is abnormal noise, excessive pressure fluctuation or oil
leakage during the operation of the equipment, immediately press
the emergency stop button, cut off the power supply. After the
system pressure is completely released, contact professional
maintenance personnel for repair. It is strictly forbidden for non
- professional personnel to disassemble hydraulic and electrical
components without permission to avoid safety accidents or
equipment damage.
After daily operation, clean the oil stains and metal debris on the
equipment surface to prevent debris from entering the hydraulic
system or affecting the tooling accuracy. Check the wear of the
tooling. If there is slight wear, repair it in time; if there is
severe wear, replace the corresponding tooling to ensure handling
accuracy.
- Weekly: Detect the cleanliness of the hydraulic oil. If the oil is turbid
and the viscosity decreases, replace it with suitable anti - wear
hydraulic oil in time (refer to the recommended model in the
equipment manual).
- Every 3 months: Disassemble the hydraulic cylinder, check the wear of the piston
rod surface coating and the aging of the seals. If necessary,
replace the seals and repair the coating to ensure the sealing and
smooth operation of the hydraulic system.
- Annually: Conduct non - destructive flaw detection on the welded structure
of the equipment to identify potential structural hazards and
ensure long - term safe and stable operation of the equipment.
Suitable for quick replacement of solid tires (such as
specifications 825 - 15/300 - 15) of 3 - 10 - ton forklifts. In
logistics parks, warehouses and other sites, it helps maintenance
personnel to efficiently complete tire handling, reducing equipment
downtime and ensuring the continuity of logistics operations.
Can be used for the maintenance of solid tires of small engineering
machinery (such as small loaders, road rollers, etc.). With a
pressure of 120 tons and precise tooling, it meets the handling
needs of heavy - duty tires of engineering vehicles, suitable for
the operation scenarios of after - sales service outlets and repair
factories of engineering machinery.
As professional tire maintenance equipment, it covers the handling
of solid tires of 8 - inch to 15 - inch. With complete tooling, it
is compatible with the service of solid tires of different brands
(such as Michelin, Bridgestone, etc.), improving the maintenance
capacity and business scope of the outlets.
If customers have special tire specifications, power adaptation
(such as non - 380V voltage) and other needs, they can contact the
manufacturer for customized development, including tooling
customization, electrical system adjustment, etc., to meet
personalized operation scenarios.
The "TP120 - E Operation and Maintenance Manual" is attached with
the equipment purchase. The manufacturer can provide online/offline
operation training, covering safety specifications, equipment
operation, daily maintenance, etc. The equipment has a 12 - month
warranty period (excluding wearing parts). During the warranty
period, faulty parts are repaired free of charge. Technical
consultation and spare parts supply services are provided for life
to ensure the continuous and stable operation of the equipment.
Note: The equipment undergoes strict pressure testing and function
verification before leaving the factory to ensure performance
compliance. During actual operation, it is necessary to strictly
follow the operation specifications and maintenance requirements to
ensure the service life of the equipment and operation safety. For
detailed equipment drawings, tooling adaptation plans or on - site
demonstrations, you can contact the manufacturer for exclusive
support
