Product Info
Product size | 35m*6m*3m(for reference only) |
Product structure | Product structure: upper & lower tissue, cotton core (mix with
SAP), cover sheet hydrophilic non-woven , ADL
(Acquisitiondistribution layer) non-woven,leak guard hydrophobic
non-woven back sheet,Waist band non-woven,color pattern
sticker,elastic waist band, discarding sticker. |
Control system | PLC control system,HMI Operating on the LED touch screen,Configure
HDTV monitor |
Drive system | Semi Servo Drive, timing belt and flat belt are import products,
and all the key parts, are import bearings. |
Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg
cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt
A&B
shaft active unwinding by inverter motor. |
Safety system | It has safety device on the operating side, matched with urgent
stop switch.High audio fan uses sound insulation or silencer. |
| Packaging system | according to customer requirements with palletizer machine (double
push double exit ) adjustable |
Materials corrective system | Materials corrective system: Adopt international famous brand
deviation correction system |
Power | 380V, 50HZ three phase five wire |
Machine Capacity | 230KW (Excluding glue machine and air compressor) |
Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
| Machine weight | 100 Tons approximately |
Technical features:
* Compact design, easy operation & maintenance
* Modular design, for future upgrading
* Low consumption, high efficiency
* Servo or frequency inverter transmission
* Touch screen for man-machine conversation
* Auto record and calculation of process data
* Main raw material auto splicing at zero speed
* Inverter or servo unwinding with tension control
* Web guiding controller
* Sensor quality control systems
* Material broken and lost inspection, auto machine stops and
defective products auto rejection
* Easy size changing and manufacture
Machine Panoramic Image
Whatsapp: +008615805080212
Email:jessie@wm-machinery.com
https://www.diapersmachines.com
Product Descripiton
This baby diaper production line is the key to efficient and
high-quality production. Our production line has a detailed process
for raw material handling and pre-treatment to ensure that
materials are in the best condition. In terms of forming and
compounding process, advanced technology is used to ensure the high
quality of diapers. The cutting link is precise, the packaging link
is efficient and orderly, the quality inspection link is strict to
ensure the quality, and the automatic control system makes the
production intelligent and stable to meet your production needs.
Cost control and energy-saving design
Low-energy consumption production solution
By adopting variable frequency motors and energy-saving heating
technology, energy consumption is reduced by 25% compared to
traditional equipment (for example, the power consumption per
thousand pieces is ≤15kWh), which is in line with the current
situation of high electricity prices in Southeast Asian countries
(such as the industrial electricity price of 0.3 US dollars /kWh in
Singapore). It can save customers 100,000 to 200,000 US dollars in
electricity bills each year.
The waste recycling system (where scraps can be crushed and used as
fillers) has increased the utilization rate of raw materials to
92%, reducing the cost pressure on imported materials such as
non-woven fabrics.
Low maintenance and long cycle costs
Key components (such as cutters and glue guns) are made of domestic
hard alloy, with a lifespan of up to 3,000 hours. The replacement
cost is 60% lower than that of imported components, and replacement
parts can be purchased locally in Southeast Asia (for example,
there are accessory warehouses in Jakarta and Bangkok).
Localized services and rapid response
Regionalized service network
There are three technical service centers in Southeast Asia
providing 7× 24-hour response. Engineers can arrive on site within
24 hours (covering the major manufacturing clusters in Southeast
Asia), and the service efficiency is 50% higher than that of
European brands.
Provide operation manuals and training in Indonesian, Thai and
Vietnamese (including on-site practical operation teaching) to
ensure that local workers master the operation of the equipment
within one week.
Customized after-sales solution
Introduce a "equipment + consumables + training" package service
(such as offering one year of glue and consumables for free when
purchasing a production line) to reduce the initial investment of
small and medium-sized enterprises. We offer installment payment
plans (with a 30% down payment and a balance in 24 installments) to
suit the capital flow habits of Southeast Asian customers.
