2. Abrasion-Resistant Protection
Standard zinc plating fails within 200 hours in abrasive soils. Our
Geomet® 3210 coating combines zinc-aluminum flakes with ceramic
nanoparticles in a chromate-free matrix. Independent testing (ASTM
D968) demonstrates 2,500+ hours salt spray resistance and 30%
higher abrasion resistance than Dacromet. The 15-20μm coating
withstands rock gouging during track articulation while maintaining
0.35μ surface roughness for consistent friction coefficients.
Color-coded violet finish enables visual wear inspection without
gauges.
1. Extreme Load Engineering
Track shoe bolts endure 5X higher shear loads than standard chassis
bolts due to direct ground impact. Our M24x120mm bolts utilize
quenched & tempered 42CrMoV4 steel (DIN EN 10269) achieving 1220MPa
tensile strength. Proprietary cold-forging creates continuous grain
flow in shank transitions, increasing fatigue resistance by 40%
versus hot-forged alternatives. Finite element analysis confirms
uniform stress distribution under 380kN cyclic loading - critical
for 50+ ton excavators operating in rock excavation. Bolt head
geometry incorporates 12-point flange design to prevent rotation
during track flexing.
4. Precision Manufacturing Protocol
CNC machining maintains ±0.015mm dimensional tolerance per DIN
6921. Thread rolling after heat treatment induces compressive
surface stresses, raising fatigue strength 25%. 100% automated
optical inspection verifies: (a) 6g thread fit per ISO 965-1, (b)
Rockwell C33-39 hardness gradient, (c) 0.02mm max head-to-shank
concentricity. Laser-etched QR codes provide full traceability -
including furnace batch, heat treatment curve, and QC technician
ID.
OEM Excavator Track Bolt Kit for Sany SY215/Hitachi ZX200, Grade
10.9 Locking
5. Corrosive Environment Performance
Acidic mining slurry accelerates stress corrosion cracking. Our
bolts pass NACE TM0177 Method A testing in H₂S-saturated
environments (pH 2.5) at 90% yield load. Hydrogen embrittlement
risk is mitigated via baking at 200°C for 8 hours post-plating.
Comparative testing in copper-ore slurry shows 8,000-hour service
life vs. 1,200 hours for galvanized bolts. Optional HVOF tungsten
carbide coating available for seawater dredging applications.
