Flat Wire Stator Automatic Insulation Paper Machine with Tension and Paper Handling

Flat Wire Stator Automatic Insulation Paper Machine with Tension and Paper Handing

1. Descriptions:

The Automated Stator Paper Insertion Machine is designed for precision and efficiency in the flat wire motor industry. Its primary components include a tensioning mechanism, paper feeding system, paper forming unit, cutting module, paper pushing assembly, and rotating mechanisms. This machine is built to ensure smooth and accurate insertion of insulation paper into stators, contributing to the production of high-quality motors.

This machine excels in adaptability, allowing for quick production changes with minimal adjustments. For the same type of core, it requires only a change in the paper feed length and parameters. Different core types can be accommodated by simply replacing the paper forming mold, enabling diverse production needs. The system's precision tension control ensures that the paper is delivered smoothly and flatly, which is crucial for consistent motor performance. Additionally, the machine features a climate-controlled system to maintain the insulation paper's properties, ensuring reliability and stability in every motor stator produced.

2. Machine Specifications:

3. Advantages:

1. Capable of performing paper insertion tasks at high speeds, significantly enhancing production efficiency to meet the demands of mass production.

2. Ensures accurate positioning and depth of paper insertion through an advanced control system and meticulously engineered mechanical components, guaranteeing consistent and stable product quality.

3. Maintains reliable performance over extended periods of operation, minimizing equipment failures and maintenance requirements, thus ensuring continuous production.

4. Precise paper insertion operations contribute to improved motor insulation and heat dissipation performance, thereby enhancing the overall quality and reliability of the motor.

5. Typically equipped with a straightforward and intuitive user interface and a comprehensive maintenance system, making it easy for operators to manage and perform daily upkeep of the equipment.

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Boasting excellent service, a professional team, and reliable quality, Champyound offers a wide range of technical consulting and turnkey project services for the manufacturing of AC motors, DC motors, and brushless DC motors. Our services encompass motor cost evaluation, manufacturing technology, staff training, and comprehensive turnkey projects.

    Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector.

   Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.

     Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.