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100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes

    Buy cheap 100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes from wholesalers
     
    Buy cheap 100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes from wholesalers
    • Buy cheap 100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes from wholesalers
    • Buy cheap 100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes from wholesalers
    • Buy cheap 100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes from wholesalers

    100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes

    Ask Lasest Price
    Brand Name : Tiangong
    Model Number : TG-002
    Certification : ISO9001, ISO14001,ISO45001
    Price : USD1000-USD3000/piece
    Payment Terms : ,T/T
    Supply Ability : 56000 Tons per year
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes

    Industrial gearbox precision forgings - customized solutions, weight range from 100kg to 7000kg. Our precision forged steel parts are designed to meet the stringent requirements of industrial gearbox systems, with superior strength, durability and dimensional accuracy. Forging weights range from 100kg to 7000kg, and we provide customized forging solutions for a variety of heavy-duty applications, including wind power, mining, port machinery, metallurgy and petrochemical industries.


    Each forging is produced with high-quality carbon steel or alloy steel materials, such as 42CrMo, 45#, 18CrNiMo7-6 and other industry standard grades. With advanced forging equipment and precision processing capabilities, we ensure that the products have the best mechanical properties, uniform grain structure and strict tolerance control.


    ItemDetails
    Materials20CrMnTi, 18CrNiMo7-6, 42CrMo, etc.
    Forging Equipment5-ton, 8-ton, 12-ton hydraulic hammers
    ApplicationDrive shafts for power transmission
    Manufacturing ProcessForging + Heat Treatment + Rough Machining
    Forging Ratio≥ 3
    Delivery ConditionRough machined (Normalized + Tempered, N+T)
    Testing EquipmentSpectrometer, UT device, tensile tester, impact tester, metallographic microscope, outside micrometer, dial bore gauge, hardness tester
    ServicesForging, machining, heat treatment, packaging, local logistics, customs clearance, and sea freight. Customer-oriented, quality-focused.

    主要检测设备如下:


    No.Equipment
    1Spectral Composition Analyzer
    2Impact Testing Machine
    3Low-Temperature Chamber for Impact Testing
    4Ultrasonic Flaw Detector
    5Brinell Hardness Tester
    6Rockwell Hardness Tester
    7Digital Hydraulic Universal Testing Machine
    8Metallographic Microscope
    9Programmable Box-Type Furnace


    Our forged gear shafts have the following material characteristics:

    • High Strength: Gear shafts must withstand torque and heavy loads without deformation.

    • Good Machinability: Ease of manufacturing and precision are essential for efficient production.

    • Low Notch Sensitivity Coefficient: Minimizes stress concentration points to prevent premature failure.

    • Excellent Heat Treatment Performance: Ensures durability, wear resistance, and fatigue strength.

    • High Wear Resistance: Gear shafts should maintain a long service life even under harsh conditions.


    Steel Forging Production Process:
    Raw steel ingot storage (chemical composition test) → Cutting → Heating (furnace temperature test) → Heat treatment after forging (furnace temperature test) → Discharge from furnace (blank inspection) → Machining → Inspection (UT, MT, visual dimension, hardness) → Quenching & Tempering (QT) → Inspection (UT, mechanical properties, hardness, grain size) → Final dimension inspection → Packaging and marking (steel stamp, labeling) → Warehousing and delivery.




    Key Features:

    • Weight Range: 100 kg to 7000 kg

    • Materials: 42CrMo, 18CrNiMo7-6, 35#, 45#, etc.

    • Forging Process: Open-die forging / Free forging

    • Machining: Rough machining as per drawings

    • Heat Treatment: Normalizing, tempering

    Applications:

    • Gear shafts and gear blanks for industrial gearboxes

    • Transmission components for wind turbines and heavy machinery

    • Custom forgings for power generation and metallurgical equipment


    Frequently Asked Questions (FAQ)

    1. What is your forging weight range?
      Our forgings range from 100 kg to 7000 kg.

    2. Do you provide heat treatment and machining services?
      Yes, we offer complete in-house heat treatment, rough, and finish machining services.

    3. Which industries do you serve?
      We serve wind energy, heavy equipment, port machinery, and transmission systems.

    4. What is your production lead time?

      • With stock: Around 30 days

      • Without stock: 40–45 days

    5. Where is your factory located?
      We are located in Changzhou, near Shanghai, with convenient access to Shanghai Port.


    We look forward to your inquiry.

    Quality 100kg To 7000kgs Forged Gear Steels , steel disc For Industry Gearboxes for sale
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