Precision Stamped Sensor Shell – Custom Metal Housing for Harsh Environments

Precision Stamped Sensor Shell – Custom Metal Housing for Harsh Environments

Product Description:

This Sensor Shell is a precision-engineered metal casing designed to protect internal sensing elements from mechanical damage, moisture, dust, and electromagnetic interference. Manufactured through high-precision stamping and deep drawing processes, it provides a robust, corrosion-resistant housing for various types of sensors used in automotive, industrial, and electronic applications.

The shell is typically made of cold-rolled steel or stainless steel, ensuring long-term mechanical integrity even in harsh environments. Multiple features can be incorporated such as vent holes, wire outlets, fastening tabs, and internal supports, fully tailored to the specific sensor module.

Its compact structure, tight dimensional control, and smooth finish make it ideal for automated assembly lines and long-term deployment in field equipment.

Features:

• ✅ Impact & Vibration Resistant: Protects fragile sensors in high-vibration environments (vehicles, machinery).

• ✅ Corrosion-Resistant Finishes: Zinc/nickel plating or powder coating prevents rust and surface degradation.

• ✅ High Dimensional Accuracy: Supports sensor calibration accuracy and mounting precision.

• ✅ EMI Shielding (Optional): Acts as an electromagnetic shield when needed.

• ✅ Compatible with Various Sensor Types: Suitable for magnetic, temperature, pressure, and motion sensors.

• ✅ Compact & Lightweight: Optimized for small spaces and weight-sensitive designs.

Technical Parameters:

Applications:

METS Metal Stamping Dies are versatile tools used in various industries for sheet metal forming processes. These dies are designed to meet the specific needs of manufacturers looking to efficiently produce high-quality metal components. The product is proudly manufactured in XIAMEN, CHINA, ensuring top-notch quality and reliability.

One of the key application occasions for METS Metal Stamping Dies is in the automotive industry. These dies are perfect for creating intricate metal parts used in cars, trucks, and other vehicles. Whether it's for body panels, engine components, or interior parts, the precision and durability of these dies make them ideal for the demanding requirements of automotive manufacturing.

Another important scenario where sheet metal forming dies come into play is in the electronics industry. With the increasing demand for small, intricate metal parts in electronic devices, manufacturers rely on progressive sheet metal dies to achieve high accuracy and consistency in their production processes. The ability of METS Metal Stamping Dies to handle various stamping features such as blanking, deep draw, countersunk, and coining makes them indispensable in creating components for electronic gadgets.

Furthermore, the customization options available with METS Metal Stamping Dies make them suitable for a wide range of products across different industries. Whether it's for aerospace, household appliances, or industrial machinery, these dies can be tailored to meet specific design requirements, thanks to their shape customization feature.

Customers can also benefit from the competitive pricing of METS Metal Stamping Dies, with negotiable rates that suit different budget considerations. The packaging details include wooden cases that eliminate the need for fumigation, ensuring a hassle-free shipping experience. With a supply ability of 25 sets per month, customers can rely on a consistent availability of these top-quality dies.

Whether you need progressive sheet metal dies for mass production or sheet metal progressive die for intricate components, METS Metal Stamping Dies offer a reliable solution. The use of hot work die steel as the mold material ensures durability and longevity, even when handling high press ranges from 35 tons to 160 tons. With fast delivery times ranging from 7 days to 35 days and flexible payment terms including T/T and L/C, METS Metal Stamping Dies are the go-to choice for manufacturers looking to enhance their metal forming processes.

Customization:

Product Customization Services for the Metal Stamping Dies:

Brand Name: METS

Place of Origin: XIAMEN, CHINA

Price: Negotiable

Packaging Details: Wooden case without need of fumigation

Delivery Time: 7days-35days

Payment Terms: T/T, L/C

Supply Ability: 25 sets per month

Press Range: 35 Tons To 160 Tons

General Capabilities: Production Stamping, Punching, Stamping Die, Tooling, Prototype

Processing way: Welded

Production Volume: High Volume, Large Run, Long Run

Process: Stamping

Keywords: sheet metal forming dies, punch press dies, sheet metal forming dies

Support and Services:

Our Product Technical Support and Services for Metal Stamping Dies include:

- Design assistance for custom die requirements

- Troubleshooting and maintenance guidance

- Die repair and refurbishment services

- Training programs for efficient die operation

- On-site technical support for optimizing performance

Packing and Shipping:

This Metal Stamping Dies product is carefully packaged to ensure its safety during shipping. Each die is wrapped in protective foam and placed in a sturdy cardboard box to prevent any damage during transit.

For shipping, we use reliable courier services to deliver the product to your doorstep. The package will be tracked to provide you with real-time updates on its delivery status.

FAQ:

Q1: Can you manufacture based on our sensor module design?
A: Yes, we can develop the shell 100% based on your 2D/3D drawings, samples, or functional requirements.

Q2: What materials do you recommend for outdoor or automotive use?
A: Stainless steel (e.g., 304) or zinc-coated steel are highly recommended for anti-rust and mechanical durability.

Q3: Do you provide prototyping before mass production?
A: Yes, we offer fast-turn samples (CNC or soft tooling) for design verification.

Q4: What is your typical lead time for mass production?
A: Generally 15–25 working days depending on quantity and complexity.

Q5: What quality inspections do you perform?
A: We conduct 100% dimension checks, plating thickness tests, surface inspection, and fitment tests.

Q6: Can we add our logo or part number?
A: Yes, laser engraving, stamping, or printing can be included upon request.