Industrial Medical Packaging AI Vision Inspection Machine Systems For Butterfly Cap Detection

Precision Inspection for Pharmaceutical & Medical Device Packaging

The AI Butterfly Cover Detection Machine is an advanced 8-camera vision system designed to ensure flawless integrity of butterfly seals, lidding films, and sterile barriers in pharmaceutical and medical packaging. Combining high-resolution imaging with AI-powered defect recognition, this system delivers 100% inspection accuracy for critical packaging components.

Key Features:

✔ 8 High-Speed Cameras – Multi-angle synchronized imaging for complete surface coverage
✔ AI-Powered Defect Detection – Deep learning algorithms identify:

• Wrinkles, tears, or misaligned seals

• Microscopic holes or contamination

• Glue defects or uneven adhesion
  ✔ Real-Time Rejection System – Automatically removes defective units at speeds up to 500 packages per minute
  ✔ cGMP & ISO 13485 Compliant – Validated for sterile packaging and medical device standards
  ✔ Adaptive Lighting Technology – Ensures consistent detection even on reflective or transparent films
  ✔ User-Friendly HMI – Intuitive interface for quick setup and minimal operator training

Applications:

• Butterfly seal inspection for IV bags and infusion sets

• Lidding film verification in blister packs and trays

• Sterile barrier integrity checks for surgical kits

• Tamper-evident seal validation

• Multi-layer laminate defect detection

Why This System?

Traditional inspection methods often miss subtle defects in flexible packaging—our 8-camera + AI solution provides micron-level accuracy while reducing false rejects by 95%. The system’s self-learning algorithms continuously improve performance, making it ideal for high-speed packaging lines.

Eliminate Packaging Defects Before They Impact Patient Safety!

Anhui Keye Information Technology Co., Ltd. is a high-tech manufacturer specializing in the application of  in vision inspection system field. It can provide the most advanced level AI vision inspection machine, core hardware and also the customized AI system solutions of visual imaging, computing power, algorithm, and software for various sub-industries.
The company was established in 2011, located in the national science and technology innovation city of Hefei, the R&D personnel account for more than 40% of all employees covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products is applied in plastic packaging container field for beverage, dairy, daily chemical product, pharmacy packaging, new energy etc.