The Intelligent Visual Defect Detector for Hollow Plastic Containers is an advanced automated optical inspection (AOI) system
engineered to ensure zero-defect quality for blow-molded and
injection-molded containers. Integrating high-resolution
multi-spectral imaging and deep learning algorithms, this system
performs comprehensive 360° inspections of bottles, jars, cans, and
complex-shaped containers at speeds exceeding 800 units per minute.
It detects critical defects invisible to the human eye:
Structural Flaws: Wall thickness variations (>±0.05mm), deformations, sink
marks, base instability.
Surface Imperfections: Scratches, black spots, bubbles, gate vestige, material streaks.
Process Defects: Flash, seam misalignment, parting line deviations.
Functional Issues: Neck thread damage, sealing surface irregularities,
contamination.
Powered by self-optimizing AI, the system adapts to diverse
container geometries (cylindrical, square, custom shapes) and
materials (transparent, translucent, colored) without manual
recalibration. Real-time defect classification categorizes flaws
into Accept/Marginal/Reject grades while generating SPC reports for
process optimization.
Designed for harsh production environments, it features non-contact
inspection with infrared-visible light fusion technology to capture
internal/external defects simultaneously. Seamless integration with
MES/ERP via OPC UA enables traceability and predictive maintenance
alerts.
Compliant with FDA 21 CFR and ISO 9001 standards, this solution eliminates human error, reduces scrap
rates by 35%, and achieves >99.95% detection accuracy—ideal for food, chemical, pharmaceutical, and FMCG industries
demanding flawless packaging integrity.
