Heavy carbon steel forgings for overhead conveyors - custom trolley
wheels and accessories
Premium Forged Components for Demanding Conveyor Systems
We specialize in manufacturing heavy-duty carbon steel forgings
designed specifically for overhead conveyor systems, including
custom trolley wheels, axles, brackets, and wear-resistant
accessories. Our forged components deliver unmatched strength and
longevity in high-cycle industrial applications.
Technical Specifications
| Parameter | Specification Range |
|---|
| Material Grades | AISI 1045, 4140, 4340 |
| Wheel Diameters | 50mm - 500mm (custom) |
| Load Capacities | 500kg - 20,000kg per wheel |
| Operating Temp | -40°C to +300°C |
| Surface Finishes | Machined, ground, coated |
| Compliance | ISO 9001, ANSI B29.1 |
Product advantages :
1. Unmatched Strength & Durability
High-Grade Carbon Steel (AISI 1045/4140/4340) – Superior tensile
strength (850-1200 MPa) and impact resistance compared to cast or
welded alternatives.
Forged Grain Structure – Enhanced fatigue life with 30% longer
service in high-cycle applications.
Hardened Wear Surfaces – Optional induction hardening (up to 55
HRC) for extreme abrasion resistance.
2. Precision Engineering for Optimal Performance
±0.1mm Tolerance Control – Ensures smooth engagement with tracks
and sprockets, reducing vibration and noise.
Custom Groove Profiles – V-groove, flat, or crowned designs to
match your conveyor system perfectly.
Dynamic Load Testing – Each batch validated for 4:1 safety factors
under real-world conditions.
3. Customization for Every Need
Tailored Dimensions – Wheel diameters (50-500mm), bore sizes, and
flange configurations.
Special Attachments – Lugs, bearing housings, or reinforced axles
for unique applications.
Material Flexibility – Alloy steel options for high-temperature (up
to 300°C) or corrosive environments.
4. Surface Protection & Finish Options
Anti-Corrosion Coatings – Zinc plating, nickel coating, or powder
coating for harsh (humid/chemical) environments.
Machined & Ground Finishes – Ready-to-install with
precision-balanced rotation.
Product use :
1. Automotive Manufacturing
Paint Shop Lines: Precision-forged trolley wheels ensure smooth
movement of car bodies through coating processes.
Assembly Lines: Heavy-duty wheels support chassis transport with
zero deformation under 10+ ton loads.
2. Food & Beverage Processing
3. Warehousing & Logistics
4. Heavy Industry & Mining
Bulk Material Handling: Reinforced forged wheels for ore/coal
transport chains (20,000kg+ capacity).
Foundries: Heat-treated alloy wheels withstand 300°C+ temperatures
near furnaces.
5. Specialized Applications
Why Choose Us?
- ISO 9001 Certified with full traceability.
- Fast Prototyping – 15-day sample lead time.
- Logistics - Support for sea and air transport.
Request a Quote : Submit your load specs, drawings, or samples for
a tailored solution!
