Precision Forged Breakage Regulators - Custom OEM Forging & CNC
Machining Services
Product Overview
We specialize in manufacturing high-performance precision forged
breakage regulators for industrial applications, combining advanced
forging techniques with CNC machining to deliver components with
exceptional strength, durability, and dimensional accuracy. Our OEM
services ensure customized solutions tailored to your exact
specifications, ideal for heavy-duty machinery, mining equipment,
and industrial automation systems.
Key Features & Benefits
✔ Premium Materials – High-grade carbon steel, alloy steel, and
stainless steel for superior wear and impact resistance.
✔ Precision Forging – Closed-die or hot forging processes with
tight tolerances (±0.1mm) to enhance structural integrity.
✔ Custom OEM Solutions – Tailored designs for breakage regulators,
overload protectors, and torque limiters.
✔ CNC Machining Integration – Full-service milling, turning,
drilling, and surface finishing for ready-to-install components.
✔ Enhanced Durability – Optimized grain flow for high fatigue
resistance and long service life.
✔ Cost Efficiency – Near-net-shape forging reduces material waste
and machining time.
Precision Forged Breakage Regulators - Technical Specifications
| Parameter | Specification |
|---|
| Material Options | Carbon Steel (1045, 4140, 4340)
Alloy Steel (42CrMo4, 4340H)
Stainless Steel (304, 316, 17-4PH) |
| Forging Process | Closed-Die Forging
Hot Forging
Precision Forging |
| Tolerance | As-forged: ±0.2mm
Machined: ±0.05mm
Critical surfaces: ±0.02mm |
| Weight Range | 0.5kg - 50kg (Standard)
Up to 200kg (Custom) |
| Heat Treatment | Quenching & Tempering
Normalizing
Case Hardening
Stress Relieving |
| Surface Finish | As-forged (Ra 12.5μm)
Machined (Ra 3.2μm)
Ground (Ra 0.8μm)
Special Coatings Available |
| Hardness Range | 28-55 HRC (Standard)
Up to 62 HRC (Case Hardened) |
| Production Capacity | 50,000+ pieces/month |
| Lead Time | Samples: 2-3 weeks
Mass production: 4-6 weeks |
| Certifications | ISO 9001:2015
IATF 16949
PPAP Level 3 Available |
Applications
Mining & Heavy Machinery – Crushers, conveyors, and drilling
equipment
Industrial Automation – Robotic arms, press machines, and assembly
lines
Power Transmission Systems – Gearboxes, couplings, and drive shafts
Material Handling – Loaders, cranes, and hydraulic systems
FAQ :
1. What are breakage regulators and their primary function?
Protect machinery from overload damage
Absorb sudden impact forces
Prevent catastrophic failures
Serve as mechanical fuses in power transmission systems
2. What materials do you recommend for different applications?
Carbon Steels (1045, 4140): General industrial use
Alloy Steels (4340, 42CrMo4): High-stress applications
Stainless Steels (304, 17-4PH): Corrosive environments
Custom Alloys: Available for special requirements
3. What tolerances can you achieve?
4. What heat treatment options are available?
Through hardening (28-55 HRC)
Case hardening (up to 62 HRC surface)
Stress relieving
Cryogenic treatment
Custom tempering processes
5. What quality certifications do you maintain?
6. What's your typical production lead time?
Customer Commitment
We strive to deliver exceptional products and services, ensuring
that every fitting meets the highest standards of quality and
reliability. Choose us for your carbon steel forged pipe fitting
needs and experience the difference in secure connections.
