High quality forging conveyor drop forging chain removable scraper
chain
Product Overview :
Our high-quality drop-forged conveyor chain is engineered for
demanding industrial applications, combining superior strength,
durability, and easy maintenance. Designed with removable scrapers,
this chain ensures efficient material handling in harsh
environments such as forging lines, foundries, mining, and bulk
material transport.
Product Parameters : Drop-Forged Conveyor Chain with Removable
Scraper
| Category | Parameter | Details |
|---|
| Material | Chain Links/Scrapers | High-grade alloy steel (e.g., 40Cr, 42CrMo) – Drop-forged for
maximum strength. |
| Pins & Bushings | Heat-treated alloy steel, hardened to HRC 40-50 for wear
resistance. |
| Dimensions | Chain Pitch | Standard: 100/125/150/200 mm (customizable). |
| Scraper Width/Height | Adjustable (e.g., 50–300 mm width, 20–100 mm height). |
| Chain Width | 150–600 mm (or as per conveyor design). |
| Load Capacity | Tensile Strength | ≥800 MPa (higher grades available for extreme loads). |
| Working Load | 50–200 kN (varies with pitch/size). |
| Durability | Surface Treatment | Black oxide, galvanized, or heat-resistant coatings (optional). |
| Temperature Resistance | Standard: -20°C to +400°C; High-temp variant: up to 600°C. |
| Performance | Max. Speed | 5–20 m/min (depends on load and lubrication). |
| Lubrication | Pre-lubricated or grease-filled bushings (maintenance-free
options). |
| Compatibility | Conveyor Type | Forging lines, slag conveyors, mining, cement, bulk material
handling. |
| Standards | ISO 4348, DIN 8165, or custom OEM specifications. |
| Maintenance | Scraper Replacement | Tool-free removable scrapers for quick servicing. |
| Chain Lifespan | 2–5 years (depends on operating conditions). |
Product Advantages :
1. Unmatched Durability & Strength
Premium Drop-Forged Construction: Made from high-grade alloy steel
(e.g., 40Cr, 42CrMo) using precision drop-forging, ensuring
exceptional impact resistance and load-bearing capacity (up to 800+
MPa tensile strength).
Heat-Treated Components: Pins, bushings, and rollers undergo
quenching and tempering for extended wear life, even under
high-stress conditions.
2. Removable Scraper Design – Easy Maintenance
Quick-Release Scrapers: Modular design allows for fast replacement
without dismantling the entire chain, minimizing downtime in
production lines.
Tool-Free Adjustments: Operators can easily remove, replace, or
reposition scrapers to optimize material flow.
3. Superior Wear & Corrosion Resistance
Advanced Surface Treatments: Options include black oxide coating,
galvanization, or specialized heat-resistant finishes to combat
rust, abrasion, and high temperatures (up to 600°C).
Hardened Contact Surfaces: Critical wear points are reinforced to
withstand abrasive materials (e.g., slag, ore, cement).
4. Smooth Operation & Energy Efficiency
Precision Engineering: Tight tolerances and smooth articulation
reduce friction, lowering power consumption and operational costs.
Pre-Lubricated Bushings: Optional maintenance-free designs for
continuous operation in harsh environments.
5. Customizable for Any Application
Flexible Configurations: Adjustable chain pitch (100–200 mm),
scraper width/height, and attachment styles (bolted, welded,
snap-on).
Industry-Specific Solutions: Tailored for forging presses, mining
conveyors, cement plants, and bulk material handling.
Product use :
1. Forging & Metal Stamping
✔ Hot Forging Press Lines – Transfers red-hot metal billets (up to
600°C) between presses and trimming stations.
✔ Slag & Scale Removal – Removable scrapers efficiently clear
forging debris and oxidized scale from conveyor beds.
✔ Die Handling – Robust chains withstand heavy dies and mechanical
shocks in stamping plants.
2. Mining & Bulk Material Handling
✔ Ore/Coal Transport – Handles abrasive materials in mining
conveyors with wear-resistant scrapers.
✔ Cement & Clinker Lines – Heat-resistant chains move cement
clinker (400–600°C) in kiln feed systems.
✔ Sand/Gravel Processing – Removable scrapers prevent buildup in
aggregate screening plants.
3. Steel Mills & Foundries
✔ Continuous Casting Lines – Transfers steel billets/slabs with
high heat tolerance.
✔ Blast Furnace Slag Removal – Drop-forged links endure molten slag
abrasion.
✔ Descaling Conveyors – Cleans steel plates/coils after rolling or
pickling.
4. Automotive & Heavy Machinery
✔ Forging Press Automation – Reliable chains for automated transfer
of crankshafts, gears, and axles.
✔ Paint Shop Lines – Corrosion-resistant variants for automotive
coating conveyors.
5. Power Plants & Waste Processing
✔ Ash Handling Systems – Removable scrapers clear fly ash from
boiler conveyors.
✔ Biomass/Waste Incineration – Heat-resistant chains for moving
burnt residues.
6. Food Processing & Packaging (Specialized Variants)
✔ High-Temp Baking Lines – Stainless steel versions for oven
conveyors.
✔ Canning/Bottling – Hygienic designs with easy-clean scrapers.
FAQ:
1. What makes your drop-forged conveyor chain superior to standard
chains?
- Heavy-Duty Construction – Made from alloy steel (40Cr/42CrMo) via
drop-forging, offering 3-5x longer lifespan than cast or welded
chains.
Removable Scrapers – Easy to replace without dismantling the chain,
reducing downtime by up to 70%.
Heat & Wear Resistant – Handles temperatures up to 600°C and
abrasive materials like slag, ore, and clinker.
2. What industries is this chain suitable for?
Forging & Metalworking (hot billet transfer, slag removal)
Mining & Cement (ore/coal transport, clinker cooling)
Steel Mills (continuous casting, descaling)
Waste-to-Energy (ash handling)
Automotive (stamping press automation)
3. How do I know which chain pitch/size is right for my conveyor?
Material weight & abrasiveness
Conveyor speed & load capacity
Operating temperature
Contact us with your conveyor specs for a tailored recommendation.
4. Can the scrapers be customized?
Materials: Steel, tungsten carbide, rubber, or nylon scrapers
Mounting: Bolted, welded, or snap-on designs
Size/Shape: Adjustable width (50–300mm) and height (20–100mm)
5. Do you offer corrosion-resistant options?
Galvanized chains (for wet/outdoor use)
Stainless steel variants (food/pharmaceutical industries)
Special coatings (acid-resistant, anti-rust)
6. How do I replace a damaged scraper?
Unlock the scraper attachment.
Slide out the worn scraper.
Insert the new scraper and secure it.
(Video guides available upon request.)
7. What certifications do your chains have?
ISO 9001 (Quality Management)
ISO 4348/DIN 8165 (Chain Standards)
Custom OEM certifications (upon request)
Your high quality forged conveyor chain + detachable scraper chain
needs, we are ready to provide you with professional solutions!
