Custom Forged Carbon Steel Excavator Gasket Forging Parts
1. Product Overview
The excavator gasket forgings are precision-engineered components
designed to provide a high-strength, wear-resistant sealing
interface in heavy-duty excavator systems. Made from high-quality
carbon steel, these custom forgings ensure durability, leak-proof
performance, and long service life under extreme mechanical and
environmental conditions.
2. Material & Manufacturing Process
Material : High-grade carbon steel (e.g., 1045, 4140, or custom alloy steel)
Process : Hot forging for superior structural integrity and fatigue
resistance.
Heat Treatment : Quenching & tempering for optimal hardness (HRC 35-50, depending
on application).
Machining : CNC precision machining for tight tolerances (±0.05 mm critical
surfaces).
Surface Treatment : Optional coatings (zinc plating, black oxide, or powder coating)
for corrosion resistance.
3. Key Features & Advantages
✔ High Load-Bearing Capacity – Withstands extreme pressure and vibration.
✔ Customizable Designs – Tailored to fit specific excavator models (Komatsu, Caterpillar,
Hitachi, etc.).
✔ Leak-Proof Performance – Ensures a tight seal in hydraulic and engine systems.
✔ Superior Wear Resistance – Long-lasting even in abrasive environments.
✔ Cost-Effective – Forging process reduces material waste and enhances strength.
4. Technical Specifications
Tensile Strength : 600–850 MPa (varies by material grade)
Yield Strength : 350–550 MPa
Hardness : 35–50 HRC (adjustable per requirements)
Dimensional Tolerance : ±0.1 mm (standard), ±0.05 mm (precision-machined)
Weight Range : 0.2–10 kg (custom sizes available)
5. Quality Assurance & Certifications
ISO 9001 : 2015 Certified manufacturing.
Material Traceability – Mill test reports available.
Dimensional & Hardness Testing – 100% inspection for critical dimensions.
NDT Testing – Ultrasonic or magnetic particle inspection upon request.
6. Packaging & Shipping
Standard Packaging: Rust-proof oil + vacuum sealing + wooden
crates.
Export Packaging: Custom labeling, palletization for bulk orders.
Lead Time: 15–30 days (depending on order volume).
Contact Us Today for CAD drawings, material certifications, and
bulk order quotes!
(Note: Specifications can be adjusted based on application
requirements.)
