2.5x2x2.5 1000 Degree Celcius Resistance Brick Sintering Heat
Treatment Bogie Hearth Furnace
1. Introduction
The **RT 3-430-10 trolley-type heat treatment furnace** is a
high-performance industrial furnace designed
primarily for the **sintering of clay bricks** and other heat
treatment applications. With advanced temperature
control, energy-efficient design, and robust construction, this
furnace ensures uniform heating, precise
temperature regulation, and reliable operation in high-temperature
environments.
2. Main Technical Parameters
The furnace is engineered to meet stringent industrial
requirements, with the following key specifications:
1. **Power & Electrical Specifications** - **Rated Power:** 430 kW (adjustable from 1% to 100%) - **Power Supply:** 380V, 3-phase, 50Hz - **Heating Element Connection:** Y-configuration - **Heating Element Material:** 0Cr21Al6Nb (high-resistance alloy
strips)
2. **Temperature Performance - **Rated Temperature:** 1000°C - **Heating Rate (Empty Furnace):** ≤2 hours - **Temperature Uniformity:** ±8°C - **Temperature Control Accuracy:** ±1°C (using PID regulation) - **Empty Furnace Power Loss:** ≤18% 3. **industrial heat treatment Furnace Structure & Dimensions - **Effective Working Size (L×W×H):** 2500 × 2000 × 2500 mm - **Furnace Lining:** High-purity refractory fiber structure for
superior insulation - **Furnace Floor Material:** NI7N heat-resistant steel (30mm total
thickness) - **Outer Wall Temperature Rise:** <45°C (ensuring energy
efficiency and safety) 4. **Control System & Automation - **Control Zones:** 4 independent temperature zones - **Temperature Control Mode:** Thyristor-based PID regulation with
**Japan Shimaden/SR3 programmable controller** - **Human-Machine Interface:** 10.1-inch touch screen with data
logging, process storage, USB export, screenshot capability, and
over-temperature alarm - **Communication Interface:** RS485 for integration with
industrial networks
5. Mechanical & Loading System** -Loading Method:** Workpieces are hoisted onto a platform, which is
driven into the furnace for heating -Trolley Movement:** Driven by a **5.5 kW cycloidal pinwheel
reducer** for smooth entry/exit -Furnace Door Mechanism:** 2-ton electric hoist for vertical
movement; self-weight sealing ensures tight closure - **Sealing System:** High-purity fiber cotton and special-shaped
bricks prevent heat leakage between the furnace body and trolley
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3.Structural Overview
The electric resistance furnace consists of several key components:
Furnace Shell & Lining:Constructed with durable materials to
withstand high temperatures while
minimizing heat loss.
Heating System Equipped with high-resistance alloy heating elements
for efficient and uniform
heat distribution.
-Furnace Door Mechanism:Automated lifting and sealing ensure
operator safety and thermal
efficiency.
- Trolley System:Facilitates easy loading/unloading, reducing
manual handling and improving productivity.
- Control System:Advanced automation allows precise temperature
management, process recording,
and real-time monitoring.
4. Applications & Advantages
This furnace is ideal for **clay brick sintering, ceramic
processing, and other high-temperature treatments.
Its **energy-efficient design, precise temperature control, and
durable construction** make it a reliable
solution for industrial heat treatment processes.
In summary, the **RT 3-430-10 trolley-type industrial heat
treatment furnace offers a highly efficient,
automated, and durable solution for industrial thermal processing,
meeting the demands of modern
manufacturing with precision and reliability.
