Before we dive into the details, here’s a quick overview: This
stainless steel medical reactor uses advanced sheet metal
manufacturing processes—CNC laser cutting, bending, TIG welding,
and sanitary surface treatment—to create a corrosion-resistant,
pressure-resistant vessel that is ideal for pharmaceutical and
biotech processes. Its precision structure (±0.1 mm tolerance),
seamless welds, and in-place cleaning compatibility meet the
stringent hygiene and regulatory requirements of medical
applications around the world.
This stainless steel medical reactor is designed for bioprocessing,
including microbial fermentation and cell culture in
pharmaceutical, biotech, and research institutions.
Made of high-grade SUS 316L or SUS 304 stainless steel, it can
withstand corrosive media and repeated sterilization cycles.
Seamless TIG welded structure ensures leak-free operation under
vacuum or positive pressure.
Key Features
1. Material grade: Made of 316L/304 stainless steel, it has
excellent chemical resistance and biocompatibility.
2. Precision manufacturing: CNC laser cutting and bending,
dimensional accuracy can reach ±0.1 mm.
Alloy Manufacturer in the U.S.
3. Weld Quality: Full penetration TIG welding by ASME certified
welders eliminates cold laps and minimizes crevices.
4. Surface Finish: Internal electropolished to Ra ≤ 0.4 µm for
Clean-in-Place (CIP) compliance; external No. 4 brushed finish for
corrosion resistance.
5. Pressure Rating: Designed and tested to ASME Section VIII,
Division 1 for maximum working pressure up to 2 bar (29 psi).
6. Hygienic Design: Internal welds ground flat; all ports and
flanges meet 3A/BPE sanitary specifications.
7. Instrument Ready: Equipped with temperature probe, pressure
gauge, sampling port, and CIP spray ball.
Technical Specifications (Sample Model)
Parameter Specifications
Material: SUS 316L or SUS 304 stainless steel
Volume: 50 L, 100 L, 200 L or custom
Tolerance: ± 0.1 mm
Surface Finish (Inside): Electropolished to Ra ≤ 0.4 µm
Surface Finish (Outside): No. 4 Brushed or Electropolished
Welding Standard: ASME Section VIII Division 1, BPE Compliant
Design Pressure: Up to 2 bar (29 psi)
Design Temperature: –20 °C to 150 °C
Ports and Fittings: Tri-Clamp, DIN or Custom Flanges
Sterilization Method: Steam-In-Place (SIP)
Applications
Pharmaceutical Bioreactors and Fermenters: Pilot to production
scale in sterile drug production.
Vaccine and Cell Culture Reactors: Precise control of mammalian
cell growth and virus propagation.
Laboratory Research: Benchtop reactors for R&D and process
development.
Nutraceuticals and Food Processing: Sanitary reactors for enzyme
reactions and functional ingredient formulation.
Our Sheet Metal Processing Capabilities
1. CNC laser cutting and punching for complex geometries and
precise hole patterns.
American Alloy Fabricators
2. Press-bend forming up to 6 meters in length with ± 0.1 mm
repeatability.
American Alloy Fabricators
3. TIG welding in a fully controlled inert gas environment by ASME
certified welders.
4. Surface treatment: Electropolishing, passivation, sandblasting
to 3A/BPE surface treatment standards.
5. Pressure Testing and Validation: Hydrostatic and pneumatic
testing in accordance with ASME and FDA guidelines.
Why Choose Us?
1. Over 15 years of experience in medical grade stainless steel
fabrication for global pharmaceutical and biotech clients.
Certified Sheet Metal
2. ISO 9001:2015 and ASME U-stamp certified factory for consistent
quality and compliance.
3. In-house engineering team for rapid prototyping, optimized
manufacturability (DFM) and scalable production.
4. Proven track record of on-time delivery to Japan, EU and North
America.
5. Comprehensive after-sales support: validation documentation,
spare parts and remote troubleshooting.
Certified Sheet Metal
For medical reactor solutions, please send your drawings
(STEP/DWG/PDF) or specifications - our engineering team will
provide a detailed quote within 48 hours and ensure seamless
integration into your sterilization or bioprocessing line.
