Regional Distribution Centers Cross Belt Sorter Lower Operational
Costs
The Realkey Cross Belt Sorter is a cutting-edge system designed for
seamless sorting of diverse items like parcels and cartons. It
combines essential elements—tracks, carts, belts, recognition, and
communication systems—into a cohesive unit. Carts, linked in a
continuous loop along the track, align with perpendicular belts,
earning the "Cross Belt" name. Items are loaded onto these belts
manually or automatically, and as carts near sorting points, the
system triggers precise belt movements for accurate sorting.
Offered in circular and linear layouts, these sorters deliver
top-tier performance. Circular models hit speeds of 2 meters per
second, sorting up to 22,000 items hourly. Linear versions, running
straight, reach 1.5 meters per second and handle 8,000 items per
hour. Ideal for high-volume, multi-directional sorting, they’re
widely used in express delivery, e-commerce, fashion, food,
cosmetics, airports, and pharmaceuticals.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter | Linear Cross Belt Sorter |
| Model | CBS-600C | CBS-500L | CBS-300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22,000 pcs/hour | 6,000 pcs/hour | 8,000 pcs/hour |
| Feeding Method | Manual loading /Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700×600×500mm
MIN: 150×150×8mm |
|
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB(A) |
Application
Postal and Express Delivery
Cross belt sorters shine in regional hubs, transfer stations, and
large postal or courier branches, where high sorting volumes demand
automation. As labor costs climb and sorting needs grow, linear
cross belt models stand out for their space-saving, adaptable
designs, streamlining operations.
E-Commerce and Global Trade
With e-commerce booming, parcel surges during peak seasons are the
norm. Cross belt sorters tackle these demands, offering versatile
sorting for markets like fashion, tobacco, maternity goods,
supermarkets, and pharmaceuticals, ensuring efficiency across
diverse industries.
Advantages
Intelligent Vision Systems
Realkey’s cross belt sorters can integrate advanced vision tech to
meet custom needs. This system monitors carts in real time,
isolating faulty ones to avoid parcel mishaps and alerting users
promptly, minimizing downtime (requires auto-feeding stations).
Enhanced Cart Linkage Technology
Using Realkey’s sophisticated recognition and algorithms, the
sorter optimizes cart use—single carts handle small parcels, while
dual carts manage items up to 1.2 meters. This flexibility
maintains efficiency without added costs, expanding the sorter’s
versatility.
Automated Maintenance Management
Via the control interface, users can direct specific carts to
maintenance zones autonomously, slashing manual oversight and
boosting upkeep efficiency.
Proven Durability
With 18 years in logistics automation, Realkey delivers robust,
reliable sorting solutions. Our trusted products make us a go-to
partner for all sorting challenges.
