Regional Distribution Centers Cross Belt Sorter Lower Operational
Costs
The Realkey Cross Belt Sorter is a cutting-edge system for sorting
parcels and cartons effortlessly. It integrates tracks, carts,
perpendicular belts, recognition, and communication systems. Carts,
chained along the track, use cross belts—hence "Cross Belt"—to
transport items, loaded manually or automatically. At sorting
stations, belts engage to ensure accurate sorting.
Offered in circular or linear configurations, these sorters perform
robustly. Circular models achieve 2 meters per second, processing
22,000 items per hour, while linear designs hit 1.5 meters per
second, sorting 8,000 items hourly. They’re ideal for
high-throughput, multi-directional sorting in courier services,
e-commerce, fashion, food, cosmetics, airports, and
pharmaceuticals.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter | Linear Cross Belt Sorter |
| Model | CBS-600C | CBS-500L | CBS-300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22,000 pcs/hour | 6,000 pcs/hour | 8,000 pcs/hour |
| Feeding Method | Manual loading /Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700×600×500mm
MIN: 150×150×8mm |
|
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB(A) |
Application
Postal and Express Delivery
Cross belt sorters are essential in regional hubs, transfer
centers, and large postal or courier branches handling heavy
sorting volumes. With labor costs rising, linear models excel for
their space-saving, adaptable designs, enhancing productivity.
E-Commerce and Global Trade
E-commerce surges, particularly in peak seasons, demand flexible
sorting. Cross belt sorters meet this need, serving sectors like
apparel, tobacco, baby goods, supermarkets, and pharmaceuticals
with efficient solutions.
Advantages
Intelligent Vision Systems
Realkey’s sorters can incorporate advanced vision tech, tracking
carts in real time. Faulty carts are sidelined to prevent errors,
with swift alerts minimizing downtime (requires auto-feeding).
Enhanced Cart Linkage Technology
Realkey’s algorithms allow single carts for small parcels and
paired carts for items up to 1.2 meters, delivering cost-effective
versatility.
Automated Maintenance Management
The interface enables carts to self-navigate to maintenance zones,
streamlining upkeep and reducing manual oversight.
Proven Durability
With 18 years in logistics automation, Realkey offers durable,
reliable sorting solutions, earning trust as a key industry
partner.
