20, 28,35,42,57 series Stepping Motor Stator Winding Machine With
Four Needles BLDC Winder
Application:
Stepper motor needle winding machine WIND-1B-TSM can wind 2 slots
once,
covering 6 poles, 8 poles, 9 poles, 10 poles, 12 poles, 14 poles,
18 poles
Advantages:
Fast and flexible,Stepping motor stator needle winding with 2 slots
winding each time
2 Nozzles winding works as a two station BLDC stator winder and
stable than 2 station winder machine
Parameter:
Wire diameter: 0.08~0.8mm
Stator ID:15mm~65mm
Stack height:7-100mm
Turns No.0-9999
Operation option: stepping/Auto
Stator poles: 6 poles, 8 poles, 9poles,10poles,12
poles,14pole,18poles (Custom made)
Air pressure:0.5~0.7MPa
Power:1KW, Single Phase,AC220V 50/60Hz
Weight: about 450kgs Dimension: 1600(L)x1000(W)x1500(H)mm
Configuration:
Mitsubishi PLC
Embedded human - machine interface touch screen
High power stepper motor
Airtac cylinder
Stator winding machine characteristics type 1:
Plz, indicate the model №__WIND-1B-TSM________
|
Confirmation: yes/no.
If NO, plz indicate your parameter
|
| 1 | Stator tube diameter | 70 mm | YES |
| 2 | Stator tube width | 15 mm | YES |
| 3 | Number of axies | 4 minimum | NO |
| 4 | Line coordinates tolerance | ±0,01 mm | YES |
| 5 | Angular coordinate tolerance | ±0,5 angular minute | YES |
| 6 | Shaft pitch | minimum 100 mm | YES |
| 7 | Winding speed | 10 – 60 winds prm | YES,350~400RPM |
| 8 | Stator max. Outer diameter | 63 mm | YES |
| 9 | Stator Inner diameter | no limits | >15mm |
| 10 | Maximum length of the stator with the front parts | 80 mm minimum | YES |
| 11 | Minimum length of the stator with the front parts | 15 mm | YES |
| 12 | Stator slots | no limits | NO,6,8,9,10,12,14,18slots |
| 13 | Minimum slot width | 0,8 mm | YES |
| 14 | Working wire diameter | 0,063 – 0,315 mm (twin) | YES |
| 15 | Number of spindles | 2 | No, 2 nozzles, 1 spindle |
| 16 | Number of tensioners | 2 | YES |
| 17 | Control mode | Laptop with Software | NO,PLC and HMI |
| 18 | Power supply | 3~380 V (±15%), 50 Hz, 2 kW | NO,1~220V,50Hz,1.5KW |
Question and Answer:
1. Which type of stator needle winding shall we select for our stator?
The stator needle winding machine WIND-1B-TSM is very suitable for
winding stepper motor with
8 poles
Machine Winding, Indexing and Cutting automatically without
arraying for slot filling rate not high stator
The winding machine WIND-1B-TSM with winding not arrraying
automatic indexing device and angle
swing cam device is very suitable for winding big and small wire ,
heave or light BLDC motor stators
2. How is the training to operate the stator winding machine?
For machine tranining, usually you send one engineer people to our
plant to inspect before delivery,
WIND-1B-TSM is not a complicated machine, if your engineer have
experience then you don't need to
come and we can take some vidoes for you to operate
3. Is the machine from you is switched on and put into operation?
Yes, machine is switched on from machine side for power on machine
and
Start, Emergency button , Auto/Step swith to operate machine
4. I have not wound stator. Why do you need for wound stator?
The wound stator can show Shanghai Wind Automation
the winding diagram which include winding way,bridge wire, terminal
wire,
If you don't have wound stator, please provide winding drawing
Below samples and drawing are needed for machine manufacturing and
commissioning:
1. Stator stack 5pcs without winding with insulation cap or
isolation paper
2. Wound stator 1pc
3. Copper wire 1 roll enough for winding 10pcs stators
4. Stator lamination drawing and winding drawing
Stepper motors divide a full rotation of the rotor into a number of
equally sized “steps,” offering the ability
to quickly position a load and hold it at any one of these steps.
Also known as step motors or stepping
motors, these brushless DC motors offer quick, precise positioning
and exceptional holding torque.
Stepping technology allows for the use of an open-loop controller –
simplifying machine design and
lowering total cost compared to a servo motor system, it is
high-performance, brushless, maintenance-
free stepper motors provide precise, extremely cost-effective
motion control.
You produce the stepper motor, Wind Automation supply the motor
manufacturing machines.
Please click below picture to view video
