Full Automatic Lead free Wave Soldering Machine With Tin Spray Wave
Soldering SUNEAST PERFECTFLOW/350 For PCB Assembly Production Line
Description
PERFECTFLOW series is a tunnel type full sealing nitrogen filled
wave soldering system.
lt adopts the world's first sealing solution for welding zone and
the innovative segmented conveying solution,which perfectly meets
the requirements of flexible welding process angle and enlarges the
bottom space of boards, which solves the jamming, inconvenience in
operation and maintenance problems of segmented conveyor in common
wave soldering machine. It can extremely play the application
effect of the nitrogen protection process of wave soldering, and
greatly improve the performance of tunnel type wave soldering
equipment and welding process quality.
Tunnel type full sealing nitrogen filled wave soldering machine
PERFECTFLOW series Characteristics:
Conveyor system: adopts the segmented floating structure to effectively prevent the
deformation of guide rail; innovative segmented conveying system,
smoother conveying; the space of the bottom side of the board can
be flexibly configured.
Preheating system: adopts the drawer type module energy-saving design, infrared and
hot air convection heating can be combined as required, PID
temperature control mode, with infrared heat compensation between
the preheating zones and solde ring unit which effectively reduce
temperature loss.
Soldering system: The solder pot is heated by external heat, the inner liner of the
solder pot is made of cast iron, and treated with anti-corrosion;
the solder pot is sealed with special elastic material and equipped
with electric mode solder pot, which can be lifted, moved up and
down freely.
Nitrogen filled system: the world's first sealing solution for welding zone,Flexible
welding process angle; equipped with axygen separator for
monitoring the remaining oxygen
PC+PLC control system:Windows 10 operation system, Chinese/English operation interface,
process profile/data automatic storage function, over or under
level of flux liguid alarm, low tin level alarm.
Product Specification
| Model NO. | PERFECTFLOW/350 | PERFECTFLOW/450 | PERFECTFLOW/610 |
| Dimension:L*W*H(mm) | 6000×1422×1750 | 6000×1522×1750 | 6000×1692×1750 |
| Weight | Appro×.1850kg | Appro×.2050kg | Appro×.2300kg |
| Power Supply | 3PH 380V 50HZ | 3PH 380V50HZ | 3PH 380V 50HZ |
| Start up Power | 33KW | 33KW | 45KW |
| Normal Running Power | Approx.8.5KW | Approx.9KW | Approx.11KW |
| Control System | PC+PLC | PC+PLC | PC+PLC |
| Spraying movement | Step motor | Step motor | Step motor |
| Spraying Pressure | 0.2Mpa~0.4Mpa | 0.2Mpa~0.4Mpa | 0.2Mpa~0.4Mpa |
| Flux Flow Control | Option | Option | Option |
| Auto Flux Filling | Standard | Standard | Standard |
| Exhausting | Top exhaust | Top exhaust | Top exhaust |
| Exhausting Pipe Diameter(mm) | φ250 | φ250 | φ250 |
| Exhaust fan power | 750 | 750 | 750 |
| Preheating Mode | Hot air convection/IR | Hot air convection/IR | Hot air convection/IR |
| Temperature Control Mode | PID | PID | PID |
| Preheating Zone Quantity | 3 | 3 | 3 |
| Preheating Zone Length(mm) | 1800 | 1800 | 1800 |
| Preheating Temperature Range | Room temperature~200℃ | Room temperature~200℃ | Room temperature~200℃ |
| Warm-up Time(min) | Approx.12min(setting:150℃) | Approx.12min(setting:150℃) | Approx.12min(setting:150℃) |
| Preheating Blower Motor | 250W 3PH 220VAC | 250W 3PH 220VAC | 250W 3PH 220VAC |
| Width(mm) | 50~350 | 50~450 | 50~610 |
| PCB Conveying Direction | L→R(Option:R→L) | L→R(Option:R→L) | L→R(Option:R→L) |
| Conveying Speed(mm/min) | 500~1800 | 500~1800 | 500~1800 |
| Conveying Height(mm) | 750±20 | 750±20 | 750±20 |
| Available Component Height(mm) | 上(Top)120,下(Bottom)15 | 上(Top)120,下(Bottom)15 | 上(Top)120,下(Bottom)15 |
| Conveying Speed Control Mode | Closed loop stepless speed regulation by inverter | Closed loop stepless speed regulation by inverter | Closed loop stepless speed regulation by inverter |
| Finger | Heavy type double hook finger | Heavy type double hook finger | Heavy type double hook finger |
| Option:Special jig for fixture | Option:Special jig for fixture | Option:Special jig for fixture |
| Conveying Angle | 4.5~6.3° | 4.5~6.3° | 4.5~6.3° |
| Solder Pot Type | Mechanical | Mechanical | Mechanical |
| Solder Pot Material | Casting Iron | Casting Iron | Casting Iron |
| Wave Height Adjustment | Inverter:Digital Control by PC |
| Cooling type | Nitrogen knife cooling |
| Solder Pot Heating Power | 13.5KW | 13.5KW | 18KW |
| Max Solder Pot Temperature | 300℃ | 300℃ | 300℃ |
| Solder Pot Capacity | Approx.480kg | Approx.550kg | Approx.640kg |
| Wave Driving Power | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC |
| Solder Pot Warm-up Time | Approx.150min(setting:250℃) | Approx.150min(setting:250℃) | Approx.150min(setting:250℃) |
| Temperature Control Mode | PID | PID | PID |
| Finger Cleaning System | Brush | Brush | Brush |
| Nitrogen purity | 100.00% | 100.00% | 100.00% |
| Nitrogen consumption | Appro×.20m³/h | Appro×.22m³/h | Appro×.25m³/h |
| Nitrogen pressure | 0.4Mpa~0.6Mpa | 0.4Mpa~0.6Mpa | 0.4Mpa~0.6Mpa |
| External spraying unit (option) | PERFECTFLOW/350-Z | PERFECTFLOW/450-Z | PERFECTFLOW/610-Z |
| 500mm The total length+500mm |
Product details
Conveyor system; adopts the segmented floating structure to
efectively prevent the deformation of guide rall; innovative
segmented conveyingsystem, smoother conveying; the space of the
bottom side of the board can be flexibly configured.
Preheating system: adopts the drawer type module energy*saving
design, infrared and hot air convection heating can be combined as
requiredPiD temperature control mode, with infrared heat
compensation between the preheating zones and soldering unit which
effectively reducetemperature loss.
Soldering system: The solder pot is heated by external heat,the
inner liner of the solder pot is made of cast iron, and treated
with anti-corosion,the solder pot is sealed with special elastic
material and equipped with electric mode solder pot, which can be
lifted, moved up and down freely
Nitrogen filled system: the world's first sealing solution for
welding zone,flexible welding process angle; equipped with oxygen
separator formonitoring the remaining oxygen
PC+Plc control system, Windows 10 operation system, Chinese/Enolish
operation interface, process profile/data automatic storage
function.
over or under level of flux liquid alarm, low tin level alarm.
