Electronic Manufacturing Yamaha Second Hand Machine YSM40R Pick And
Place with LED Chip Mounter And HXT SMT Component Placement Machine
for PCB Production Line
Product description
Overwhelming productivity specialized for chip components mounting
Head designed specifically for chip mounting and the rotary head
operates smoothly with no wasted motion.
No line stoppages due to nozzle clogging or auto recovery functions
Not just fast. It delivers high precision, high quality and stable
productivity
Also great for semiconductor device manufacture that requires
higher density, higher precision and low load force mounting
Realizes high-precision pick up of ultra-small chip components by
using the MACS compensation system to adjust feeder and nozzle
positions
Monitoring by side-view camera of components pickup angle to detect
defects including missing components, tombstone and reversed
components
Not just fast. It delivers high precision, high quality and stable
productivity
Also great for semiconductor device manufacture that requires
higher density, higher precision and low load force mounting
Realizes high-precision pick up of ultra-small chip components by
using the MACS compensation system to adjust feeder and nozzle
positions
Monitoring by side-view camera of components pickup angle to detect
defects including missing components, tombstone and reversed
components
An ideal line for manufacturing memory devices such as DDR and SSD
has been achieved by combining with the YSM20R/WR.
Ideal production line can be configured by using both the
ultra-high speed YSM40R and high-speed multi-function YSM20R/WR for
PCBs containing a mix of massive quantities of chips and tray
components.
On PCBs with a mix of chips and IC, achieves high speed production
by mounting with the YSM40R, and for mounting of medium to large
components with the YSM20R/WR.
Using traversers makes maximum use of the high productivity of the
Dual Lane YSM40R, and allows building a flexible and cost-effective
single lane configuration.
High quality mounting, good opearting rate and less frequent
maintenance are realized.
Equipped with auto diagnosis of nozzle/feeder and self-recovery
functions. These maintain a good condition and continuous
high-quality production.
Easy filter replacement and batch nozzle exchange , also no spare
head is needed.
Lightening the part below the spring attached to the nozzle in
order to lighten the impact load force on ultra-small components
during mounting.
Tranfer with laser sensor system reduces mechanical impact to the
PCB
Applying vacuum pump provides low air consumption.It helps keep
running costs low
Extremely short line configuration, machine width is a mere 1 meter
and yet produces 200,000CPH, and connecting as a pair achieves
400,000CPH in 2-meter length
The dual-arm rotary of the RS head simultaneously pickups 18
components in 9 actions.
Employs a high-speed multi-camera and recognizes components in the
shortest travelling course
Product specification
| Model | Z:TA-R YSM40R |
| 4-Beam, 4-Head Spec. (YSM40R-4) |
| Applicable PCB | L700×W460mm to L50×W50mm |
| Mounting capability | 200,000CPH (When using RS head) |
| (under optimum conditions as defined by Yamaha Motor) |
| Applicable components | Ultra-High-Speed (RS) Head | 0201mm* to □6.5mm (Height 2.0mm or less) *option |
| Multi (MU) Head | 03015mm to 45×60mm (Height 15mm or less) |
Mounting accuracy
(Under optimum conditions as defined by Yamaha Motor when standard
evaluation materials are used) | +/-35μm (25μm)
Cpk ≧1.0 (3σ) |
Number of component types
* 8mm width tape conversion | Max. 80 feeders with RS heads
Max. 88 feeders with MU heads
Max. 84 feeders with RS x 2 + MU x 2 heads |
| Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% |
| Air supply source | 0.45MPa or more, in clean, dry state |
| External dimension | L1,000×W2,100×H1,550mm (excluding projections) |
| Weight | Approx. 2,100 kg |
Product details
World’s fastest! 200,000 CPH
The speed is achieved by the leading-edge technology including
innovative high-speed rotary heads and servo motors incorporating
new, high-speed algorithms, etc.
Multi-camera system
nnovative multi-camera system has faster recognition speed along
with high accuracy. This system can also include a coplanarity
check function and side-view camera.
Ultra-high-speed rotary head
Delivers revolutionary productivity by employing our unique
simultaneous component pickup technology, newly developed rotary
control technology, and heads are lighter than previous high-speed
heads.
Ultra-high-speed ZS feeder
A light-weight compact motorized feeder incorporates a new type
control algorithm to ensure super-high-speed operation.
The currently used ZS feeder can be optionally upgraded to the
ultra-high-speed ZS feeder by upgrading the software version and
adjusting with the tune-up station.
Compact space-saving design
Even though a 4-beam unit, its small footprint and its design
feature a width of only 1 meter and depth of 2.1 meters. The Z:TA-R
delivers superb productivity per line length and productivity per
surface area. It is a powerful tool for making maximum use of
limited factory space!
2 types of head variations
Allows replacement with 2 head types to match the production
configuration.
Flexible nozzle station
Nozzle station (ANC) is changeable to match the head. Also handles
nozzle free layouts for high-speed head compatibility.
