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ZTA ceramic lining plate wear-resistant solution in the international mining industry

    Buy cheap ZTA ceramic lining plate wear-resistant solution in the international mining industry from wholesalers
     
    Buy cheap ZTA ceramic lining plate wear-resistant solution in the international mining industry from wholesalers
    • Buy cheap ZTA ceramic lining plate wear-resistant solution in the international mining industry from wholesalers
    • Buy cheap ZTA ceramic lining plate wear-resistant solution in the international mining industry from wholesalers
    • Buy cheap ZTA ceramic lining plate wear-resistant solution in the international mining industry from wholesalers
    • Buy cheap ZTA ceramic lining plate wear-resistant solution in the international mining industry from wholesalers

    ZTA ceramic lining plate wear-resistant solution in the international mining industry

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    Brand Name : Elacera
    Model Number : ZTA Ceramics
    Certification : ISO9001-2015
    Price : Negotiable
    Payment Terms : T/T
    Supply Ability : 100,000 ㎡/ year
    Delivery Time : 25-45 workdas
    • Product Details
    • Company Profile

    ZTA ceramic lining plate wear-resistant solution in the international mining industry

    Product Description

    In industrial production, the demand for wear-resistant materials has remained high, especially in industries such as steel, mining, ports, chemicals, thermal power, cement, etc., that have extremely high requirements for wear resistance. ZTA ceramics, as an advanced wear-resistant material, are gradually becoming the darling of these industries, providing a new idea and solution for solving equipment wear problems.


    ZTA ceramics are zirconium oxide toughened alumina ceramics, which are high-performance ceramics made by compounding two ceramic materials, alumina (Al₂O₃) and zirconium oxide (ZrO₂), through a specific process. In many applications, it mainly appears in the form of ceramic pipes and ceramic linings, providing reliable wear protection for various industrial equipment, especially in the mining industry.

    ZTA technical parameters

    ItemsSpecifications
    Al2O3≥75%
    Zirconia≥21%
    Density4.2 g/cm3
    Compressive Strength≥ 1400 MPa
    Rockwell Hardness≥ 90 HRA
    Vickers Hardness≥ 1350 HV10
    Fracture Toughness (KIC)≥ 5.5 Mpa.m1/2
    Bending Strength≥ 350 Mpa
    Wear Volume≤ 0.009 cm3
    Tensile Strength (TSB)≥ 15 Mpa
    RubberNatural
    Natural≥450
    Elongation

    450%


    The mining industry has become the world's largest application market for ZTA ceramic linings

    Market share: 65% of global ZTA ceramic lining exports flow to the mining sector (2024 CRU International Mining Report)
    Core drivers: Expansion of open-pit mining (annual growth of 8%), surge in tailings processing (annual growth of 12%), and explosion of wear-resistant demand for deep-sea mining equipment
    Main markets: Australia (iron ore), Chile (copper mines), South Africa (gold mines), Brazil (iron ore/nickel mines), the United States (shale gas mining supporting mines)

    Application
    Application FieldsApplication Scenarios
    Steel

    Coal drop pipes, ore drop pipes, hopper linings, etc. in sintering plants; ore trough linings, ore coarse crushing nozzles, etc. in ironmaking plants; ladle slag line bricks, water-cooled furnace mouth bricks, etc. in steelmaking plants; roller hot air ducts, etc. in hot rolling plants; silo linings, pickling tank linings, etc. in cold rolling plants

    MinesChute linings, pipes, elbows, ball mill linings, cyclone linings, etc., in various mines
    PortsWear-resistant protection for pipelines and equipment for transporting bulk materials such as coal and ore
    Chemical industryChemical pipelines, reactor linings, tower linings, etc., to resist corrosion and wear of chemical media.
    Thermal powerPipes and equipment linings in coal handling systems, ash removal systems, and desulfurization systems.
    CementWear-resistant linings for preheater pipes, grate coolers, elevator hoppers, chutes, etc., in cement plants

    Industry Pain Points & Technical Parameter Comparison

    IndustryTraditional Material DrawbacksZTA Ceramic SolutionsKey Parameters (Comparison)
    SteelBlast furnace coal injection pipes are prone to high-temperature oxidation wearResists 1400°C oxidation + steel slag erosionWear rate ≤0.15 cm³/10k cycles (ASTM G65)
    MiningFrequent crusher liner replacementFracture toughness 8 MPa·m¹/² for impact resistanceService life up to 24 months (field data)
    PortsMaterial leakage due to chute wearSurface hardness HV1800 resists particle abrasionFriction coefficient reduced by 40% (vs metal)
    ChemicalAcid corrosion damages pipe interiorsWithstands pH 1- 14 extreme corrosionAnnual corrosion <0.01mm (ISO 9227)
    Export Market
    ZTA ceramics have been widely used in many countries and regions due to their excellent performance. The main export markets include developed countries in Europe and America, such as the United States, Germany, and France. These countries have developed industries and a strong demand for high-quality wear-resistant materials. At the same time, in Asia, Japan, South Korea, and Southeast Asian countries, with the continuous development of industry, the demand for ZTA ceramics is also increasing year by year. In addition, countries with rich mining industries such as Australia and Brazil are also important export markets, especially ZTA ceramic products used in mines are popular in these countries.


    FAQ
    Q1: How good is the wear resistance of ZTA ceramics? Can you explain it with specific data?
    A1: Under the same working conditions, the wear resistance of ZTA ceramics is dozens of times higher than that of ordinary metal materials. For example, in the coal pipe application of a steel plant, the service life of ordinary steel pipes is only about 3 months, while the service life of ZTA ceramic pipes can reach more than 3 years.


    Q2: How high a temperature can ZTA ceramics withstand?
    A2: The temperature is usually around 100℃~500℃. ZTA ceramics can work stably, but if the temperature exceeds its limit, it may affect its performance and service life, especially the glue-filled filled will be shortened by high temperature.


    Q3: The price of ZTA ceramics is relatively high. Is it worth investing?
    A3: Although the one-time investment cost of ZTA ceramics is high, in the long run, the maintenance cost reduction brought by its long service life is very significant. Take the mine chute lining as an example. Ordinary rubber linings need to be replaced several times a year, while ZTA ceramic linings can be used for more than 5 years. After comprehensive calculation, its use cost is much lower than traditional materials.


    Q4: Can ZTA ceramics be customized in various shapes and sizes?
    A4: Customizable. We have advanced production technology and equipment. We can customize ceramic pipes and liners of various shapes and specifications according to the drawings provided by customers or the actual equipment size to meet the personalized needs of different equipment.


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