Customizable IGBT Induction Quenching Equipment To Industrial Parts Processing And Production

Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production:

INDUCTION QUENCHING MACHINE :

Induction hardening is a specialized heat treatment process utilized to increase the durability and hardness of metal components with a high carbon content. By heating these parts in an induction field and rapidly cooling them through quenching in water, oil, or air, this method ensures enhanced surface wear resistance while maintaining the inherent mechanical properties of the metal.

Our state-of-the-art induction heat-treating technology offers precise control over the hardening process, allowing for targeted heating up to pre-determined temperatures. This ensures process repeatability and consistent quality in every batch, making it ideal for components requiring superior surface hardness and longevity.

Tailored Hardening System from Expert Engineers

At Our factory, we understand that every hardening challenge is unique. Our team of experienced engineers is committed to providing a free evaluation of your application, offering expert advice tailored to your specific production needs. We also specialize in designing and manufacturing custom induction coils that maximize the efficiency and effectiveness of your hardening process.

INDUCTION QUENCHING MACHINE ADVANTAGE :

1. **High Efficiency & Energy Savings**
Rapid Heating**: Induction heating generates heat directly within the workpiece via electromagnetic fields, achieving levels in seconds significantly reducing production cycles.
Energy Concentration**: Only the target area (e.g., shaft surfaces) is heated, minimizing heat loss. Energy consumption is **30-50% lower** than traditional furnace hardening.

2. **Precise Control**
Temperature & Time Regulation**: Parameters like current frequency, power, and duration can be adjusted to control hardening depth (e.g., **0.5-5mm surface layer**) and hardness distribution.
Automation Compatibility**: Integrates with PLC or CNC systems for automatic parameter adjustments (e.g., real-time induction coil positioning based on workpiece size).

3. **Superior Surface Quality**
No Oxidation/Decarburization**: Fast heating minimizes exposure to oxygen, preserving material integrity (ideal for high-carbon steels).
Uniform Hardness**: Optimized coil designs (e.g., helical or segmented coils) ensure consistent hardness, even on curved surfaces (e.g., crankshaft fillets with hardness variation ≤±5 HRC).

4. **Flexibility**
Complex Geometries**: Handles intricate shapes (e.g., gear teeth, cam profiles) and large components (e.g., wind turbine shafts).
Multi-Process Support**: Compatible with post-quench tempering, composite hardening, and other hybrid processes.

5. **Cost & Environmental Benefits**
Reduced Operating Costs**: Eliminates secondary processes (e.g., deep freezing for stress relief) and reduces waste (no oil/water quenchants).
Eco-Friendly**: No smoke, wastewater, or chemical emissions, aligning with green manufacturing standards.
Long Equipment Lifespan**: Water-cooled induction coils minimize wear and maintenance costs.

Comparison with Traditional Furnace Hardening
Typical Applications
1. **Automotive**: Gear teeth, axles, and universal joints (hardness up to HRC 60).
2. **Aerospace**: Turbine shafts and landing gear components.
3. **Tools**: Drill bits, molds, and cutting tools (extended tool life).

THE TECHNICAL PARAMTERS OF DSP-200KW

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Type	DSP-200KW
Work Power	3*380v/415v/440v/480v 50-60hz
The range of operating voltage	340-430V AC
Output power	200KW
Input current	300A
Fluctuating frequency	10-40khz
Timing (Heat time,Retain time,Cool time)	1-9999S
The flow rate of cooling water	0.15 Mpa 25L/Min
Water temperature protection point	40centidegree
Duty cycle	100% (40degree room temperature)
Weight	Mainparts:198Kg Transformer:155kg
Size	Main Parts:740*600*1400MM Transformer: 790*450*670MM

Induction heating machine applications

​Our Factory photo :

OURUIDA CO., LIMITED (FOSHAN SINFOR ELECTRO-MECHANICAL EQUIPMENT FACTORY) was established in Foshan 2000, which located in Foshan City, Guangdong Province, we are manufacturer specialized in researching and development, manufacturing and Marketing induction heating Machine，Induction Hardening Machine Tool, Induction Hot Forging Machine, Melting Furnaces, Induction Annealing Machine, Induction Soldering/Welding/Brazing Machine, Temperature System and Cooling System! 

More than 25 years experience in Induction Heating Machine, Melting Furnace, Air Cooled Chiller, Induction Hardening Machine Tools, PLC/CNC Machine Tools with good quality, strict quality control,  fast shipping, fast and good after-sale service.

We have strong R&D team, which has invited more than 20 experts who authoritative senior engineers, and all kinds of professional talents expert in mechanical, electrical, controlling and automation. Due to more than 20 years efforts, we have full frequency series( Medium Frequency, Super Audio, High Frequency, Ultrahigh Frequency), full power series( IGBT Model 5KW-1200KW), full voltage series(110V-480V), some machines or equipment with special performance, such as double-frequency machine and air-cooling high frequency machines, also can according customer request to custom-made. The crucial direction to keep a company alive and competitive is to bear high quality as fundamental in mind, so we internationally invited senior management personal, introduced Taiwan management models and established a complete production management system according to the standards of ISO9000, SGS, TUV, and CE certificated.

The key components are purchased from famous brands all over the world, such as Siemens, Schneider, Infinenon, Mitsubishi, FUJI, LXYS, and so on. In order to ensure the stability of product quality, we have already had all sorts of professional performance testing equipment custom-made, this equipment include water pressure flow test meter, high voltage test meter, final function test meter, oscillograph and seismic tester and so on. Our products has IQC, IPQC, FQC and OQC testing processing, and file all these data, which can provide as a help for analyses of unsatisfactory reasons, and for the improvement of measure. We do our utmost to guarantee the stable to customers. Our carefulness is our clients' relief.

We cooperated many well-known companies and domestic enterprises, such as CHAI TAI FOOK, Matsushita, Foxconn, Media, Gree and ZHIGAO air conditioning, BYD Auto and so on. Especially for non-standard and automation products have a strong design and processing capacity, the company has more than 100 sets of processing equipment to meet the needs of induction equipment to achieve the independent production of mechanical and electrical integration, the annual production capacity of  more than 4, 000 units.

Our products are very popular with the abroad, the Southeast Asia, Norway, North Korea, Spain, Germany, Russia, Mexico, USA, Canada, Thailand, Australia, Malaysia and other regions are fixed agents. The crucial direction to keep a cooperation advancing bear service spirit on first priority in mind, we supply the comprehensive before-sales service and timely after-sales service by means of customs service hot line with 24hours, what's more, we establish agencies for long-term cooperation all over the country and overseas to satisfied demands of clients for various region more conveniently. In order to expand larger markets, our sales service team must be strict with professional knowledge, delicate spirit and sincere attitude so as to satisfy our clients' demands, our patience is clients' delightfulness.

Our topic: Energy-conserving and environment-protective!

Features: Professional technical