Product Description
In the rapidly evolving fields of pharmaceuticals and cosmetics, the demand for materials that combine durability, chemical inertness, and biocompatibility is ever-growing. Enter Ceramic Super-Balls made from 3Y-TZP Zirconia—an advanced material that is setting new standards for performance and reliability.
3Y-TZP stands for 3 mol% yttria-stabilized tetragonal zirconia polycrystal. This form of zirconia is renowned for its exceptional mechanical properties, including high strength and fracture toughness. The addition of yttria stabilizes the zirconia in its tetragonal phase, enhancing its durability and making it suitable for demanding applications.
- High Strength and Toughness: 3Y-TZP Zirconia exhibits superior mechanical strength, making it ideal for applications that require high load-bearing capacity.
- Chemical Inertness: This material is resistant to a wide range of chemicals, including caustics, organic solvents, and most acids, as highlighted by Precision Ceramics.
- Thermal Stability: It maintains stability at high temperatures, with a maximum useful temperature of 1800°F, according to Salem Specialty Ball.
- Biocompatibility: Its non-reactive nature makes it suitable for medical applications, including dental prostheses and implants.
In the pharmaceutical industry, the chemical inertness of 3Y-TZP Zirconia is particularly valuable. It is used in:
- High-Performance Bearings and Valves: These components are crucial in pharmaceutical manufacturing equipment, where chemical resistance and durability are paramount.
- Medical Devices: Its biocompatibility and non-magnetic properties make it suitable for various medical devices, including implants and surgical instruments.
In cosmetics, the demand for non-reactive materials is equally critical. 3Y-TZP Zirconia finds applications in:
- Dispensing Mechanisms: Used in pumps and sprays that handle reactive cosmetic formulations.
- Packaging Solutions: Ensures the integrity of cosmetic products by preventing contamination from reactive packaging materials.
- Enhanced Product Longevity: The durability of zirconia extends the lifespan of products and components, reducing the need for frequent replacements.
- Safety and Compliance: Its inertness ensures compliance with stringent safety standards in pharmaceuticals and cosmetics.
- Cost-Effectiveness: Despite a higher initial cost, the long-term benefits of reduced maintenance and replacements offer significant cost savings.
| Diameter(mm) | Each ball weight(g) | 100g balls qty(pcs) |
| 1 | 0.00314 | 31847 |
| 2 | 0.02512 | 3981 |
| 3 | 0.08478 | 1180 |
| 4 | 0.20096 | 498 |
| 5 | 0.3925 | 255 |
| 6 | 0.67824 | 147 |
| 7 | 1.07702 | 93 |
| 8 | 1.60768 | 62 |
| 10 | 3.14 | 32 |
| 12 | 5.42592 | 18 |
| 15 | 10.5975 | 9 |
| 20 | 25.12 | 4 |
●Chemical Composition:
| Composition | ZrO2 | Y2O3 + Others |
| Content % | 94.6 | 5.4 |
●Physical Properties:
| Specific Gravity g/cm3 | Bulk Density kg/L | Hardness Mohs | Hardness Hv | Fracture Toughness MPam1-2 | Crushing Load Kg.f (Φ0.3mm) | Grain size um | Sphericity (%) |
| ≥6.03 | ≥ 3.76 | 9 | ≥1210 | 9 |
8.2
| ≤0.3 | ≥98 |
40times under microscope for 0.3mm YSZ ball
● Inner structure:
● Size distribution:
| product name: | Yttria stabilized zirconia bead | size: | Φ0.3mm |
| 100pcs test result by selected random(unit: mm) |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.29 | 0.29 | 0.31 | 0.31 | 0.32 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.32 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.32 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.34 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.34 |
| 0.29 | 0.3 | 0.3 | 0.3 | 0.36 |
| 0.29 | 0.3 | 0.3 | 0.3 | 0.3 |
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●Features:
It has high density and hardness, making it suitable for high-quality products, such as ceramic inking, automobile, paints and coating.
It is suitable for high-efficiency horizontal mills and basket mills.
Low contamination of the milling product.
It is suitable for industries requiring nano-sized particles.
●Pakage:
25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped
●Storage:
The grinding media should be stored in a dry and clean place.
Factory equipment
Exhibition & Partner
Case
Ship to philipine
Ship to Germany
FAQ
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What are zirconia grinding beads made of?
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What sizes are available for zirconia grinding beads?
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What are zirconia grinding beads used for?
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They are used for grinding, dispersing, and homogenizing materials in industries like pharmaceuticals, ceramics, paints, and chemicals.
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Why choose zirconia beads over other grinding media?
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Zirconia beads offer high density, wear resistance, and chemical stability, making them ideal for fine grinding and high-energy milling.
